Within Tolerance

Within Tolerance episodes:

• 05.17.2024

  Within Tolerance Episode 225 - Al Whatmough of Toolpath Labs

  I am incredibly excited to have Al Whatmough back this week to discuss his recent move over to Toolpath Labs as CEO! Al and I talk about making the decision to leave Autodesk, how to successfully enter a new team,...

  
• 05.01.2024

  Within Tolerance Episode 224 - Proteum Podcast Studio with Chris Zappettini

  Chris joins me this week to talk shop, answer your questions and all from the new Proteum Podcast Studio! We share updates on work progress, shop layout enhancements, equipment acquisitions, and the cost-effectiveness of machining tools. We chat about best...

  
• 04.22.2024

  Within Tolerance Episode 223 - Nushrat Ahmed

  This week I'm joined by Nushrat Ahmed. Nush shares her journey into manufacturing, emphasizing continuous learning, finding her network, and perseverance. She discusses career progression, education in the industry, and addresses diversity challenges, especially for women. Nush also explores strategies...

  
• 04.12.2024

  Within Tolerance Episode 222 - Working Like Maniacs with Jason Peterson and Chris Zappettini

  Jason and Chris are back this week! Chris talks about working like a mad man to finish up a project, visiting me, and his current trip to LA. Jason shares his funding journey, new X2 products, and new machinery. ...

  
• 04.02.2024

  Within Tolerance Episode 221 - Zach Smith of Hour Precision

  Zach is back this week and we chat all about fixing Kerns, adding a swiss lathe to his shop, and all the changes his business has gone through since the last time on the show. Listen in to hear the...

  
• 03.21.2024

  Within Tolerance Episode 220 - Arda Cards

  This week I'm joined by Uriel and Kyle from Arda Cards! Any of my listeners who have been following along Uriel and Austere Manufacturing's journey will know of his application of lean principles to optimize his business. In this effort...

  
• 03.13.2024

  Within Tolerance Episode 219 - One Door Closes, Another Opens with Chris Zappettini

  Chris joins me this week to catch up on a whirlwind of a past couple weeks! Chris talks about success with lathe probing, and a change of coasts. I talk all things Hermle C250 and new shop. Check out...

  
• 03.04.2024

  Within Tolerance Episode 218 - Graham Francis of Lights Out MFG

  In this episode of Within Tolerance, Graham Francis joins me to discuss Lights Out Mfg. Graham shares his journey from childhood fascination to mechanical engineer, detailing his experiences at King Machine, transitioning to sales, and partnering with Rapid Design Solutions....

  
• 02.26.2024

  Within Tolerance Episode 217 - James Meyette

  This week I am joined by everyone's favorite Selway Sr. Apps Engineer, James Meyette alongside Chris Zappettini. James discusses his journey in manufacturing, from machinist to applications engineer, touching on experiences with companies like Cummins, Mori Seiki, and MasterCAM. He...

  
• 02.10.2024

  Within Tolerance Episode 216 - A Little Loopy with Chris Zappettini

  Chris talks about his whirlwind last couple weeks wrapping up his shop move and his success with gear hobbing. I share the new machine we bought, talk about my new experience at Hermle training, and thoughts on Heidenhain. Check out Zap's...

  
• 02.02.2024

  Within Tolerance Episode 215 - Jonathan Hornell-Kennedy of Framework Bicycles

  I am joined by a familiar name with a new company this week. Many of you may recognize Jonathan Hornell-Kennedy from @coreprintpatterns and his previous episode (81), but this week Jonathan is back to talk all about his new company...

  
• 01.26.2024

  Within Tolerance Episode 214 - Movin' On Up with Chris Zappettini

  This week I have Zap back to give updates, and answer listener questions. Zap gives an update on his personal and work life. He talks about his recent trip to New York where gear hobbing on lathes yielded great results....

  
• 01.19.2024

  Within Tolerance Episode 213 - Shawn Conour of Conour MFG

  This episode I am joined by Shawn Conour, the president of Conour MFG. We discuss his company's patented racking arm valve, the machining process involved, and our experiences in the machining industry. We also touch on the challenges of running...

  
• 01.12.2024

  Within Tolerance Episode 212 - Kenny Urban

  In this episode, I'm joined by Kenny Urban, the machine shop supervisor at Meyer Tool and Manufacturing. Kenny discusses his passion for getting kids involved in manufacturing and highlights their facility's specialties in cryogenic assemblies. We delve into the benefits...

  
• 01.05.2024

  Within Tolerance Episode 211 - Michael Gimbel of Gimbel Automation

  This episode I have a conversation with Michael Gimbel of Gimbel Automation. Michael shares the journey of his company and how they transitioned from contract manufacturing to engineering consulting and eventually to adding Gimbel Automation. We talk about spindle gripping...

  
• 12.21.2023

  Within Tolerance Episode 210 - Keaton Friedman of Swift Universal

  Recorded earlier this year, the long awaited episode with Keaton from Swift Universal is here! Keaton shares his story, from starting a small shop while attending college all the way up to his recent purchase of a Kern HD. ...

  
• 12.07.2023

  Within Tolerance Episode 209 - Forgetting Things to Be a Better Mentor with Ethan Patane

  Ethan Patane is back this week to talk about a year of mentorship and instruction. Ethan gives me his "Seven Things to Forget" to be a better mentor, we talk about how to bring more people into manufacturing, and things...

  
• 11.27.2023

  Within Tolerance Episode 208 - Learning When to Say No With Easton Bednarek

  Easton is back this week to talk about his whirlwind year full of work, machine acquisitions, and adding to the Moria Manufacturing team. Other big news is Proteum found a new shop! I share lessons learned from the search and...

  
• 11.17.2023

  Within Tolerance Episode 207 - Leading Change with Alex Kern and Chris Zappettini

  Ever struggle to enact change at your company? This month's book club book is for you then! I am joined this week by Alex Kern and Chris Zappettini to discuss "Leading Change" by John Kotter. We...

  
• 11.03.2023

  Within Tolerance Episode 206 - Ledyard McFadden of LHM Engineering

  This week I am joined by Ledyard McFadden, the owner of LHM Engineering, a one-man, five-axis contract manufacturing shop in Boston specializing in medical equipment, robotics, and semiconductor projects. Ledyard also co-founded Tahr Equipment, an outdoors equipment manufacturer. Ledyard shares his...

  
• 10.20.2023

  Within Tolerance Episode 205 - Tim Paul

  Tim Paul joins me this week with some fantastic stories and lessons. Tim shares his manufacturing journey and highlights the importance of continuous learning, networking, finding the right tools, and overcoming imposter syndrome for professional growth and success in the...

  
• 10.12.2023

  Within Tolerance Episode 204 - Jason Doesn't Have the Stomach for Manufacturing

  Warning: This Episode has a fair bit of death and medical trauma. If that's not your thing skip from about 3:04:30 - 3:33:00 Chris Zappettini and Jason Peterson join me this week in my longest episode yet, sharing personal struggles and...

  
• 09.27.2023

  Within Tolerance Episode 203 - Joe Roggenbuck

  Joe Roggenbuck and I discuss his recent business challenges and successes, the pros and cons of working alone versus managing employees, tooling on a lathe, the search for a new workshop, and the importance of investing in employees. We also...

  
• 09.15.2023

  Within Tolerance Episode 202 - Garrett Wade

  Garrett Wade joins Dylan to share his story into manufacturing, his background in high-end automotive photography, and how his continual learning led him into making gorgeous parts. We also dive into his successes with his UMC500, a new machine that...

  
• 09.09.2023

  Within Tolerance Episode 201 - Josh Shapiro of J.N. Shapiro Watches

  Josh Shapiro, owner and operator of J.N. Shapiro Watches, shares his background in manufacturing and his passion for reviving American watchmaking. We discuss his use of CNC machines, challenges in machining difficult materials like tantalum, and his efforts to develop...

  
• 08.23.2023

  Within Tolerance Episode 200 - 200th Episode Celebration with Dylan, Josh Hacko, and Chris Zappettini

  I am rejoined by two wonderful past guests, Josh Hacko and Chris Zappettini, who ask me your questions! Thank you to everyone who listens for 200 episodes, and here's to another 200! Check out Josh's IG @nhmicro @nicholashackowatch Check out Zap's IG...

  
• 08.12.2023

  Within Tolerance Episode 199 - Principles 2: Electric Boogaloo with Chris Zappettini

  In this episode of Within Tolerance, Chris and I explore the second half of the book "Principles" by Ray Dalio and uncover valuable insights. We discuss problem-solving techniques, the importance of employee solutions, and talk about Fusion 360 CAM. We...

  
• 08.04.2023

  Within Tolerance Episode 198 - Rob Ellis

  In this episode of Within Tolerance, I have Rob Ellis, director of manufacturing at Maztech Industries, as my guest. Rob shares his journey into manufacturing, his passion for machining, and his experiences with 5-axis machines. He discusses the challenges and...

  
• 07.29.2023

  Within Tolerance Episode 197 - Sorta Principled with Chris Zappettini

  Dylan and Chris get together to update on shop status, jobs ending and beginning, trying new tools, and Chris's best project yet. Both also discuss the first half of the book club book, "Principles" by Ray Dalio. Check out Zap's IG...

  
• 07.21.2023

  Within Tolerance Episode 196 - Brad Matheus of The Factory Amsterdam

  Dylan is joined by Brad Matheus of The Factory Amsterdam this week. Brad tells Dylan about the origins of his business, trials and tribulations with finding space, SLS 3D printing, new machines, and more! Check out Brad's IG @insta.brad ----------------------------------------- Help support the...

  
• 07.14.2023

  Within Tolerance Episode 195 - Joe Barnard of BPS.Space

  Dylan is joined by Joe Barnard of BPS.Space this week. Joe talks about jumping into rocketry with no experience, dealing with failure, his future spaceshot, machining large parts with small machinery and more! Check out Joe's IG @bps.space and check out...

  
• 07.04.2023

  Within Tolerance Episode 194 - Chris Lee

  Dylan is joined by Chris Lee this week. Chris started in manufacturing after designing and selling a motorcycle exhaust gave him the bug for making. Chris started machining with small home machines and at school, and now has run...

  
• 06.23.2023

  Within Tolerance Episode 193 - Chris Lichty of Rainhouse

  Dylan is joined this week by Chris Lichty, VP of Rainhouse Manufacturing Canada. Chris shares his start in manufacturing, stories from his apprenticeship, and how he moved across the country to apply at Rainhouse. Dylan and Chris talk about 5...

  
• 06.16.2023

  Within Tolerance Episode 192 - Riley Gillman

  From starting a race team, jumping Rally Fighters at work, to being a part of the future of semi trucks, Riley Gillman has lived out every gearhead's dream throughout his life. Riley joins Dylan this week to talk about how...

  
• 06.09.2023

  Within Tolerance Episode 191 - In-Person, Locked In with Chris Zappettini

  Chris drove down to have a sit-down, in- person episode with Dylan this week. Chris talks about the work he is putting in to change the course of his business. Dylan shares his continued moving woes. Both talk about favorite...

  
• 06.02.2023

  Within Tolerance Episode 190 - Jeff Tiedeken

  Jeff Tiedeken is back this week! Jeff and Dylan catch up, talking about his new job at Astranis, Matsuura CNC's, and updates on his epic projects. Both share their thoughts on building shops while maintaining a day job, and Jeff...

  
• 05.25.2023

  Within Tolerance Episode 189 - Zach Tong of Breaking Taps

  Zach is back with new projects and machines! Dylan and Zach talk about his recent video on rocket combustion chambers, his Kitamura MedCenter5Ax, joining Nebula, and more. Check out Zach's IG @breakingtaps and his YouTube channel at https://www.youtube.com/@BreakingTaps ----------------------------------------- Help support the...

  
• 05.19.2023

  Within Tolerance Episode 188 - Alex Van Dyck of Packible

  Dylan is joined this week by Alex Van Dyck, CEO and Founder of Packible. Alex started down the manufacturing road in high school, taking a chance to teach himself MasterCAM and how to run a Haas while there. Alex and...

  
• 05.12.2023

  Within Tolerance Episode 187 - The Pumpkin Plan with Chris Zappettini

  Dylan is back from his Germany trip and recounts the highlights. Chris had a down week in the business and shares the plan to fix it. Both talk about this month's book club book "The Pumpkin Plan" by Mike Michalowicz....

  
• 04.24.2023

  Within Tolerance Episode 186 - Tom Machinist

  You may know Tom from his amazingly intricate brass parts on Instagram, or building his home shop and new business Prestige Precision Parts, but this week we get to dive into his incredibly interesting backstory. Tom talks about starting in...

  
• 04.11.2023

  Within Tolerance Episode 185 - Getting Extremely Owned with Chris Zappettini

  Dylan and Chris check in since the last episode together, chat about machinery and employees, and digging out of the hole of work. Both discuss the most recent #withintolerancebookclub book "Extreme Ownership" by Jocko Willink and Leif Babin and share...

  
• 03.30.2023

  Within Tolerance Episode 184 - Nick Heys of Valence Precision

  This week's guest is Nick Heys, the President & Founder of Valence Precision and Co-Founder of DirtyRobotics. Join in as Nick shares his journey into manufacturing, his experience at LBNL, Makani, and Uber, and the story of how he started...

  
• 03.21.2023

  Within Tolerance Episode 183 - Bre Pettis of Bantam Tools

  In this episode, Bre Pettis, the well-known entrepreneur and innovator, discusses his journey and career path with a focus on his work in technology and manufacturing. The conversation covers a range of topics, from Pettis' co-founding of Thingiverse and Makerbot,...

  
• 03.16.2023

  Within Tolerance Episode 182 - Alex Kern and Mickey Jacobs

  Mickey Jacobs and Alex Kern return to the show to discuss the true cost of automation, getting your ducks in a row, inspection and more!   Mickey was previously on Episode 170 and Alex was on Episode 143 "The INSANE Precision of...

  
• 03.09.2023

  Within Tolerance Episode 181 - Devin Bodony and Uriel Eisen of Incremental CI

  Dylan is joined by two past guests, and hosts of the excellent new podcast "Incremental: The Continuous Improvement Podcast", Devin Bodony and Uriel Eisen this week.   Devin, Uriel, and Dylan talk shop improvements, when improvements go wrong, ways to make...

  
• 02.28.2023

  Within Tolerance Episode 180 - Righting the Ship

  Dylan and Zap commiserate over a wonderfully busy but tumultuous opening to 2023, and what they're both doing to overcome their obstacles.   Zap shares his European trip, employee issues and changes, and successes with new tooling.  Dylan talks about PEEK...

  
• 02.22.2023

  Within Tolerance Episode 179 - Simon Hanmer of Freddy Products Ltd

  Simon Hanmer, Managing Director of Freddy Products Ltd, joins Within Tolerance this episode to discuss a range of topics related to coolant filtration vacuums, including their history, maintenance, and unusual applications.  Tune in to discover valuable insights into the challenges...

  
• 02.15.2023

  Within Tolerance Episode 178 - Dave Arneson of Professional Instruments Company

  In this episode, Dave Arneson, Vice President of Professional Instruments Company, shares the story of how Professional Instruments got into the precision manufacturing industry. He discusses their choice of machinery and the reasons behind it, as well as their approach...

  
• 02.03.2023

  Within Tolerance Episode 177 - Josh Hacko of NH Micro

  Josh Hacko returns to the podcast to update us all on his Kern HD, starting a new precision machining business, and more!  Dylan and Josh talk about outsourcing vs. insourcing, and commiserate about job shopping. Check out Josh's IGs @nhmicro and...

  
• 01.23.2023

  Within Tolerance Episode 176 - Derek Schuetz of FidgetThings

  Dylan is joined by Derek Schuetz of FidgetThings this week.  Starting with fidget spinners at the beginning of the craze and making his way through products and projects that interested him Derek has grown a company and following dedicated to...