In this episode of Yours for the Making, Robin Johnson sits down with Dean Boyd, co-founder of Emberleaf Workshops, to explore the precision, patience and philosophy behind high-end bespoke knife making. From military roots to mastering metallurgy, Dean shares how he built one of Britain’s leading custom knife workshops, creating blades from mammoth ivory, meteorites and powder-forged steels designed at a molecular level.

Dean explains how Emberleaf grew from a two-man shed operation into a thriving business crafting heirloom-quality knives for collectors, bushcrafters and military units. He discusses the science behind blade geometry and metallurgy, the challenge of training new bladesmiths, and his mission to leave behind a legacy business that outlives him. The conversation also touches on military craftsmanship, safety culture, business growth, and the mental resilience required to run a creative manufacturing company in modern Britain.

Key Topics Covered

• The evolution of Emberleaf Workshops from a military hobby to a leading knife brand
• The science of knife making, from powder metals to cryogenic hardening
• The art of bushcraft knives and their purpose in survival and comfort
• The role of precision engineering in modern bladesmithing
• Working with rare materials such as mammoth ivory and meteorite
• Balancing traditional craftsmanship with CNC, laser and 3D printing technology
• Legacy, training and the challenges of passing down traditional skills
• The safety standards and discipline behind a high-risk trade
• Business growth, apprenticeships and finding the right people
• Advice for young makers on patience, stress and long-term success

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Yours for the Making with Robin Johnson is the podcast that celebrates creativity, craftsmanship, and the art of making. Hosted by Robin Johnson — founder of Johnson Bespoke and BBC presenter on The Travelling Auctioneers, The Restorers, Woodland Workshop — this podcast dives into the stories of makers from all walks of life. From woodworkers, metal fabricators, and chefs to artists, designers, and hobbyists, each episode offers real conversations with the people behind the things we love.

Whether you're a hands-on creative, aspiring artisan, or simply curious about how things are made, this podcast offers inspiration, insight, and practical wisdom. Expect behind-the-scenes stories, lessons in process and passion, and a celebration of the maker movement in all its forms.

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