Podcast #14: Router Inlays

03.05.2007 - By Podcast – Woodworking Online

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During this week’s Woodsmith Woodworking Seminar podcast — Router Inlays: Adding Decorative Details — Dennis Perkins, an assistant editor for Woodsmith and ShopNotes magazines, will show us how to use a router inlay kit. During the seminar, he uses a router fitted with a simple kit that includes a bushing, a removable sleeve, and a down-cut spiral bit (click thumbnail at left). He also used his own home-made template. With the kit, he can rout out both the inlay and the matching recess using only one template.
Note: The router inlay kits (Rockler #83642) are available from The Woodsmith Store. Call 800-835-5084 to order. Mention this online coupon code: Seminars to receive free freight.
Another way to add inlay to a project is to use color-tinted epoxy. During the seminar, Dennis demonstrates an easy way to do it. Woodsmith magazine also used the process to add a decorative detail to an end table project that was featured in the magazine.
During the seminars, the presenters often mention a seminar guide or handout. The guide is now available for download in .pdf form from PlansNow.com. If you’d like to follow along during this week’s seminar, you can purchase the guide for only $4.95. The 12-page guide includes a two-page article from Woodsmith No. 166: “Using a Router Inlay Kit.” There’s also the six-page project plan: “Curved-Leg End Table.” It’s a Designer Series article from Woodsmith No. 168 (mentioned above). In addition to the project plan, there’s also a two-page technique article: “Adding An Epoxy Inlay,” and a one-page article on how to build a router trammel: “Router Trammel Jig.”

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