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AI Copilots for Manufacturing Assembly Optimization: Zeeshan Zia - Co-Founder & CEO, Retrocausal

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In our latest episode of the AI in Manufacturing Podcast, I sat down with Zeeshan Zia, co-founder and CEO of Retrocausal, to dive deep into how AI co-pilots are transforming the manufacturing sector. Here are three key takeaways:

1️⃣ Labor Challenges Meet Smart Solutions

  • Manufacturers face critical labor shortages, resulting in significant costs. Zeeshan shared how AI-powered Assembly Co-Pilots are slashing error rates and scrap costs by up to 90% while empowering workers with real-time guidance.

    • 2️⃣ Merging Lean Principles with AI

    • Traditional lean manufacturing focuses on quality, productivity, and safety. RetroCausal’s tools like Kaizen Co-Pilot and Ergo Co-Pilot seamlessly integrate lean methodologies with advanced AI, accelerating time studies and ergonomic assessments in hours instead of weeks.

      • 3️⃣ Scalability Across Diverse Workflows

      • From discrete manufacturing to medical devices, AI co-pilots are not just for single processes—they scale efficiently across multiple sites, even in highly regulated industries.
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        Industry40.tvBy Kudzai Manditereza
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