The Manufacturing Matrix

E20: Powering a Steel Revolution with Solar and Software


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In this episode, Craig Scott is joined by David Levy, to explore how Hybar is redefining green steel production with unmatched efficiency, smart partnerships, and a bold commitment to sustainability. Hybar Steel is building a first of its kind rebar mill in Arkansas, that is powered directly by an on site solar farm and driven by cutting edge tech like continuous casting and real time software integration.

David also breaks down Hybar’s use of continuous casting to streamline production and cut energy waste, the role of flexible software like FUUZ in orchestrating complex mill operations, and how IT-OT integration is unlocking new levels of efficiency. Plus, hear how strategic partnerships and an open approach to innovation are shaping Hybar’s vision for the future of making American steelmaking cleaner, faster, and smarter.

 

02:31 The Unique Operations of Hybar

04:40 Continuous Casting Process Explained

12:11 Sustainability and Innovation

20:00 Challenges and Flexibility in Implementation

28:39 The Excitement of Full Production

32:20 Planning for Expansion

36:14 Navigating Risks in Technology Adoption

40:29 The Critical Role of Level 3 Systems

43:06 Building a Strong Partnership

 

Guest Links

Website: https://hybarsteel.com/

LinkedIn: https://www.linkedin.com/company/hybar

LinkedIn: https://www.linkedin.com/in/davidlevy7/

 

Show Links

Want to learn more about FUUZ? Check out the links below!

Website: https://fuuz.com

Linkedin: https://www.linkedin.com/company/fuuz2/

Youtube: https://www.youtube.com/channel/UCJcJs6NTw3WM2tf6vgeKMbA

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The Manufacturing MatrixBy Speakeasy Podcast Network