Crazy About Packaging: Conversations with the C.A.P. Pack

Episode 18: The Benefits and Challenges of Form Fill and Seal in Packaging


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Welcome back to this month’s episode of Crazy About Packaging!

🎙️ Explore Form Fill and Seal (FFS) Packaging: This episode dives deep into the world of Form Fill and Seal (FFS) packaging. We'll break down the basics: feeding roll stock material, forming it into packaging shapes, filling it with products, and sealing to protect the contents. Learn why this efficient process is essential for modern packaging needs.

🔍 Benefits of FFS: Discover the key advantages of FFS packaging, such as its efficiency and minimal labor requirements, making it perfect for high-volume products like yogurt cups and medical items. FFS is projected to be the fastest-growing packaging process through 2028, thanks to its versatility and ability to maintain product sterility, ensuring food safety and quality.

⚙️ Challenges in FFS: Despite its many benefits, FFS packaging faces significant challenges. Maintaining sterility and avoiding downtime during the multiple stages of the process are crucial. Hear real-world examples of the complexities involved, including incidents that highlight the importance of material compatibility and process integrity. 

🌱 Material Considerations and Sustainability: As the industry shifts away from traditional materials like polystyrene due to environmental concerns, finding recyclable and efficient alternatives is crucial. ICPG's XPP polypropylene emerges as a promising solution, offering similar performance to polystyrene without extensive retooling. This innovation addresses both performance and sustainability challenges, contributing to a greener future for packaging.


📅 Stay Connected: Interested in all things packaging? Follow ICPG on LinkedIn, Facebook, X, and Instagram to join the conversation! Don’t forget to subscribe and listen to Crazy About Packaging on Spotify, Apple, or at www.icpg.co.

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Crazy About Packaging: Conversations with the C.A.P. PackBy ICPG