The AeroGrowth Podcast

Episode 2 - Building Better Processes: The Role of Capabilities and Core Competencies


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Tony and Dan talk about how aerospace manufacturing isn’t just machining: critical “outside processing” like heat treat, testing, anodizing, plating, and painting often becomes the weakest link, partly due to chemical regulation and mostly due to misaligned incentives. The manufacturer holding the customer PO takes the blame when finishers or material suppliers slip, but those vendors feel little accountability - especially when small shops represent tiny dollars compared to big customers (e.g., SpaceX) who get prioritized. They rough out the revenue distribution of US machine shops, claiming only a tiny fraction exceed $25M and about 55% are under $2M, making forecasting beyond ~8 weeks hard for most. They argue efficiency improves when shops stick to core competencies and float an idea for a national capabilities index, but keep the actual solution undisclosed - for now.


00:00 Outside Processing Blind Spot

01:34 Incentives and Accountability

03:32 Big Customers Get Priority

04:17 Respect Over Dollar Signs

05:05 Scale and Market Size Math

06:23 Machine Shop Revenue Tiers

08:41 Core Competency Efficiency

10:31 Capability Index Idea

11:21 Lumpy Demand and Conclusion


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The AeroGrowth PodcastBy Dan Echternkamp and Tony Kelbert