GembaTalk

Exploding the dogmas of lean / Tom Hughes, GembaDocs at Gemba Summit


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Tom Hughes, CEO of GembaDocs and author of "Improvement Starts with I," delivered a thought-provoking keynote at Gemba Summit 2025 that challenged widely accepted lean beliefs. Hughes systematically "exploded" lean dogmas that hold organizations back: the overemphasis on culture without technical knowledge, unrealistic expectations that everyone becomes a "lean maniac," the narrow internal focus that ignores supply chain opportunities, and the misunderstanding of what respect for people truly means.

Key Takeaways:
  • Culture alone leads to plateaus - you need both cultural energy and deep technical knowledge of lean tools
  • Accept the 80/20 reality - not everyone will be a lean maniac, and that's okay
  • Lean opportunities exist throughout your supply chain and customer interface, not just within your four walls
  • Respect for people means dignified work, dignified pay, dignified place, and dignified treatment
  • For every 10% labor turnover, you lose 1% of gross margin - look honestly at your pay
  • Stop holding onto unrealistic, unsustainable targets that set people up to feel like failures

Speaker Details
  • Name: Tom Hughes
  • Company: GembaDocs
  • Website: gembadocs.com

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GembaTalkBy GembaDocs