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In this episode of the Why They Fail Podcast, we take on one of the biggest traps in modern management: the obsession with numerical goals.
Our guest is John Dyer, bestselling author of The Facade of Excellence and a Master Black Belt who spent decades at General Electric and Ingersoll Rand.
He also hosts the Behind the Curtain: Adventures in Continuous Improvement podcast on IndustryWeek:
John explains how the focus on hitting numbers breeds fear and manipulation instead of real improvement. Together, we break down how to fix the system, not the people, and how real leadership drives long term excellence.
Deming’s 14 Points shaped the foundation of modern quality management. Yet, the most misunderstood remains his call to end management by objectives.
John shared powerful examples. In one case, a company proudly reported a 99% first-pass yield, while customer returns hit 20%. The numbers looked good, but the truth was hidden. This Facade of Excellence proves why chasing targets over truth destroys credibility and improvement.
Learn more about Lean and Six Sigma here
So, what replaces management by numbers? Leadership.
John emphasized that unrealistic goals do more harm than good. Setting unreachable targets, like jumping from 90% quality to 99% overnight, only frustrates teams and drives shortcuts.
Instead, focus on leading improvement, not demanding results. Six Sigma Black Belt certification teaches this principle in depth.
Instead of rigid objectives, John promotes Celebration Points - small, achievable wins that create momentum and pride.
This mindset reflects the true spirit of Kaizen, where every improvement, no matter how small , matters.
One of the most surprising insights John shared was that the biggest barrier to lasting change isn’t technical - it’s emotional.
The solution? Redefine leadership. Great managers coach, mentor, and build systems that win without constant crisis. They’re not firefighters. They’re enablers of excellence.
✅ Deming’s Point 11 shows why management by objectives fails and breeds fear.
📘 Get your free copy of "Why They Fail … and the Simple Key to Success" by Kevin Clay.
John Dyer is a Master Black Belt, consultant, and author of The Facade of Excellence. His work blends Deming’s timeless wisdom with today’s business realities. Learn more about his insights at johndyergroup.com.
This episode is sponsored by Six Sigma Development Solutions, Inc. (SSDSI) — delivering Operational Excellence Around the Globe.
Explore our certification programs:
Contact us at [email protected] or call 866-922-6566.
00:00 - Introduction: The Goal of 100% Excellence
Q1: What is Deming’s Point 11?
Q2: Why does management by objectives fail?
Q3: What are Celebration Points?
Q4: How can companies replace fear with trust?
Q5: What is the Facade of Excellence?
Q6: Where can I learn Lean and Six Sigma online?
By Kevin Clay, Master Black BeltIn this episode of the Why They Fail Podcast, we take on one of the biggest traps in modern management: the obsession with numerical goals.
Our guest is John Dyer, bestselling author of The Facade of Excellence and a Master Black Belt who spent decades at General Electric and Ingersoll Rand.
He also hosts the Behind the Curtain: Adventures in Continuous Improvement podcast on IndustryWeek:
John explains how the focus on hitting numbers breeds fear and manipulation instead of real improvement. Together, we break down how to fix the system, not the people, and how real leadership drives long term excellence.
Deming’s 14 Points shaped the foundation of modern quality management. Yet, the most misunderstood remains his call to end management by objectives.
John shared powerful examples. In one case, a company proudly reported a 99% first-pass yield, while customer returns hit 20%. The numbers looked good, but the truth was hidden. This Facade of Excellence proves why chasing targets over truth destroys credibility and improvement.
Learn more about Lean and Six Sigma here
So, what replaces management by numbers? Leadership.
John emphasized that unrealistic goals do more harm than good. Setting unreachable targets, like jumping from 90% quality to 99% overnight, only frustrates teams and drives shortcuts.
Instead, focus on leading improvement, not demanding results. Six Sigma Black Belt certification teaches this principle in depth.
Instead of rigid objectives, John promotes Celebration Points - small, achievable wins that create momentum and pride.
This mindset reflects the true spirit of Kaizen, where every improvement, no matter how small , matters.
One of the most surprising insights John shared was that the biggest barrier to lasting change isn’t technical - it’s emotional.
The solution? Redefine leadership. Great managers coach, mentor, and build systems that win without constant crisis. They’re not firefighters. They’re enablers of excellence.
✅ Deming’s Point 11 shows why management by objectives fails and breeds fear.
📘 Get your free copy of "Why They Fail … and the Simple Key to Success" by Kevin Clay.
John Dyer is a Master Black Belt, consultant, and author of The Facade of Excellence. His work blends Deming’s timeless wisdom with today’s business realities. Learn more about his insights at johndyergroup.com.
This episode is sponsored by Six Sigma Development Solutions, Inc. (SSDSI) — delivering Operational Excellence Around the Globe.
Explore our certification programs:
Contact us at [email protected] or call 866-922-6566.
00:00 - Introduction: The Goal of 100% Excellence
Q1: What is Deming’s Point 11?
Q2: Why does management by objectives fail?
Q3: What are Celebration Points?
Q4: How can companies replace fear with trust?
Q5: What is the Facade of Excellence?
Q6: Where can I learn Lean and Six Sigma online?