FA-Radio: The Factory Automation Podcast with Chris & Takahashi

IPCs vs. PLCs: Convergence and the Future of Automation Control


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Suggested Episode Title: IPCs vs. PLCs: Convergence and the Future of Automation Control

Description:

In the dynamic field of industrial automation (as of May 12, 2025), are the lines blurring between Industrial PCs (IPCs) and traditional Programmable Logic Controllers (PLCs)? This episode explores the evolving landscape and convergence of these core control technologies.

We discuss the rapidly increasing capabilities of IPCs, driven by advancements in processing power and software. However, the conversation also delves into critical questions: Are these extensive features always necessary? What are the considerations around navigating safety requirements and managing potential implementation complexity when choosing an IPC over a dedicated PLC?

Participants observe that, especially at the high end, IPCs and PLCs are indeed becoming functionally very similar. Looking ahead, the discussion suggests the future focus in automation control may shift significantly. Rather than fundamental hardware distinctions, development and innovation will likely center on:

  • Sophisticated software applications and platforms.
  • Holistic system design and integration (including trends like IT/OT convergence and unified protocols).
  • The critical adoption of modern software practices like structured programming (e.g., adhering to standards like IEC 61131-3) and the use of reusable code libraries to ensure efficiency, quality, and maintainability.

Tune in for insights into the ongoing IPC vs. PLC evolution, the pivotal role of software in shaping the future of automation, and why robust programming practices are becoming more crucial than ever.

#IndustrialPC #IPC #PLC #ProgrammableLogicController #IndustrialAutomation #FactoryAutomation #Convergence #ControlSystems #SoftwareDevelopment #SystemDesign #StructuredProgramming #IEC61131 #AutomationTrends #Podcast #ITOT

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FA-Radio: The Factory Automation Podcast with Chris & TakahashiBy Tomoya Takahashi