Field Frequency

PREDICT, PREVENT, PERFORM- Chargelab's AI Fueled Drive Toward 99% Uptime


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Inside The Episode:

  • Origin story: Zak’s path from early EV enthusiasm (2016) to founding ChargeLab in 2020 and growing to tens of thousands of managed ports.
  • Why “smart” matters: Moving beyond “amenity” chargers to networked, monetized stations with payments, load/energy management, and telemetry so sites can scale from 2 to 20+ ports without blowing the panel—or the budget.
  • Operator value props: ChargeLab’s CSMS (charger management), seamless QR/Apple Pay activation, robust energy management, utility integrations, and fleet/multifamily/workplace/public use cases.
  • Reliability realities: Why ~20% failed public sessions (historically) happened—connectivity, firmware/backend misalignment, OCPP implementation differences, and driver flow issues—and how the industry is maturing past Gen-1 pitfalls.
  • AI in the loop (Spark): Proactive monitoring across billions of charger messages to:
    • Detect patterns that precede failures (e.g., connectivity drift, abnormal session drops).
    • Intervene before drivers are affected (safe, targeted remote reboots; tuned timeouts/configs).
    • Generate human-readable diagnostics for field techs to speed on-site fixes.
  • Online vs. offline resilience: Designing for always-connected management while enabling offline authentication (RFID/credit card) with later settlement to reduce single-point failures.
  • Tier-1 driver support (in-house): On-shore ChargeLab employees trained on EV charging, sitting near technical teams, improving first-time-driver success and protecting CPO revenue.
  • Ops & partnerships: Clear escalation paths to hardware makers and field service partners (like Field Advantage); workflows that avoid unnecessary truck rolls while shortening true MTTR.
  • Branding & buyer fit: Off-the-shelf for smaller sites vs. white-label apps, RFID, call flows, and UI for retailers/utilities building branded networks.
  • The road ahead: Predictive maintenance, dynamic pricing, grid services, and raising the bar so today’s “good” becomes tomorrow’s minimum.
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Field FrequencyBy Jason Cortes