FA-Radio: The Factory Automation Podcast with Chris & Takahashi

Real-World IIoT & SCADA Challenges: Data, Protocols, Edge Devices & IT/OT Views


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What are the practical hurdles slowing down IIoT and SCADA advancements in manufacturing right now (as of May 12, 2025)? This episode features a candid discussion reflecting on current challenges and desired improvements in industrial automation.

Listen in as the speakers discuss:

  • The persistent high cost and difficulty associated with collecting granular data from field-level components, such as servo motors.
  • Perceived limitations or configuration complexities when using current communication protocols like OPC UA and MQTT for demanding real-time data transfer applications.
  • The practical desire for more robust edge devices suitable for the factory floor, specifically highlighting needs like direct AC power compatibility and rugged IP67 environmental ratings.
  • The potential of emerging technologies like Single Pair Ethernet (SPE) to simplify connectivity, reduce costs, and enable Power over Data Line (PoDL) for field devices.
  • The ongoing differences in perspective between IT and OT professionals regarding data handling and system architecture, including the common OT preference for centralizing data collection in controllers.

This conversation provides valuable insights into the current pain points and future directions for industrial data acquisition, edge computing, and control systems integration.

Finally, for those interested in exploring these topics further, stay tuned for an invitation to an upcoming study group event (potentially relevant for listeners in or connected to the Miyoshi, Aichi, Japan area, or attending online).

#IIoT #SCADA #IndustrialAutomation #Manufacturing #DataAcquisition #EdgeComputing #OPCUA #MQTT #RealTimeData #IP67 #SinglePairEthernet #SPE #ITOT #ControlSystems #Podcast #Aichi #Miyoshi #StudyGroup

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FA-Radio: The Factory Automation Podcast with Chris & TakahashiBy Tomoya Takahashi