The Improvement Nerds Podcast

S2 E16 - Tom West & Mark Ryan - Visual Management That Actually Works - Our Disney Experience


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S2 E16 - Tom West & Mark Ryan - Visual Management That Actually Works - Our Disney Experience

🎙️ Episode Description: 

Visual Management - From Strategy Development to Ride Lines at Disney 

In this episode of The Improvement Nerds Podcast, Tom and Mark go full nerd on one of their favorite Lean topics: visual management — and then take that lens all the way to Disneyland.

We start by unpacking why effective visual management is more than hanging a board on the wall. At its best, visual management creates a true line of sight between strategy and the work, making goals, problems, and progress visible and actionable for frontline teams, leaders, and executives alike.

From there, we take Lean out into the wild. While walking the park at Disneyland, we observe visual management in action — from wait-time boards and queue design to ticketing, security flow, parade setup, and even pin trading. Along the way, we uncover real-world examples of PDCA, Little’s Law, flow, and customer experience design hiding in plain sight.

If you’ve ever looked at a wall of charts and post-its and wondered “Is this actually helping anyone?”

Or stood in a theme park line thinking “This flow could be so much better,”
this episode is for you.

So pull up a chair, eavesdrop on the conversation already in progress, and join us as we wage war on bad process.

⏱️ Episode Timestamps

00:00 – Intro

Why visual management is more than a board on the wall

02:10 – What Visual Management Is Really For

Creating true line of sight between strategy and frontline work

06:15 – When Visual Boards Fail

How boards turn into clutter, noise, and decoration

10:45 – Designing Visuals That Get Used

Clarity, flow, and information people can act on

15:30 – Taking Lean Thinking to Disneyland

Why a theme park reveals powerful process lessons

18:40 – Wait Time Boards vs. Queue Distractions

Separating critical information from entertainment

22:55 – Arrival, Ticketing, and Security Flow

Where visual management could reduce confusion and anxiety

27:30 – Movement, Flow, and Perceived Wait Time

Why moving makes waits feel shorter

31:20 – Little’s Law in the Wild

Estimating wait times through flow and capacity

35:45 – Could AI Improve Wait Time Accuracy?

Exploring real-time data and flow visibility

39:50 – Pin Trading as PDCA

How a cardboard box became a strategy experiment

46:10 – Strategy Through Small Steps

Why iteration beats big-bang execution

51:30 – Visual Management During the Parade

Tape, signals, standard work, and crowd flow

56:45 – Learning to See Everywhere

Why Lean makes you more curious — even on vacation

1:00:30 – What Disney Really Sells

Experience, escapism, and customer value

1:04:45 – Measuring Happiness

Active vs. passive voice of the customer

1:08:20 – Final Reflections

How visuals shape behavior, flow, and experience

1:10:15 – Outro

Key takeaways and closing thoughts

 

If you enjoyed this episode:

👍 Like and subscribe for more Improvement Nerd content

⭐ Leave us a review to help other nerds find the show

🔄 Share this episode with a colleague who loves Lean or process improvement

💬 Drop us a note with examples of visual management you’ve spotted out in the wild

And as always — remember to leave your processes better than you found them.

 

#LeanThinking

#VisualManagement
#ContinuousImprovement
#ProcessImprovement
#OperationalExcellence
#CustomerExperience
#Disneyland
#GuestExperience

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