Recorded at CDFAM Computational Design Symposium, NYC, October 29-30, 2025https://cdfam.com/nyc-2025/

Organization:

Alloy Enterprises

Presenter:

Ryan O’Hara

Shaping Flow: Computational Design Strategies for High-Performance Liquid Heat Exchangers

Presentation Abstract

At Alloy Enterprises, we combine traditional CAD, implicit geometry modeling, and advanced simulation workflows to engineer high-performance cold plates tailored to the unique thermal and dimensional requirements of each customer. Our approach begins with a curated library of optimized, periodic internal geometries that serve as a foundation for thermal performance and manufacturability. Using computational design tools, we scale and adapt these geometries through parametric controls and implicit modeling techniques, enabling rapid customization across a wide range of form factors. Simulation-driven iteration ensures that each design meets target pressure drop and heat transfer criteria before it reaches the build stage. This integrated workflow allows us to balance design flexibility, performance, and production efficiency in delivering scalable liquid heat exchangers for demanding applications.

Speaker Bio

I am a results-oriented business development leader with over 20 years of DoD acquisition experience. I have extensive experience in advanced manufacturing, aerospace engineering, and federal contracting. I have a proven track record of driving significant revenue growth and securing substantial funding through strategic proposals and federal contracts. With expertise in technical hardware and software sales, I enable cross-functional collaboration in aerospace application development. My technical experience includes transitioning research and development activities from concept to full-scale production, leveraging advanced design and manufacturing concepts. I have demonstrated success in initiating and developing processes, including the certification of materials, equipment, and procedures that comply with aerospace and maritime standards.

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