In this episode of The Spec Room Podcast by FORTRESS Protective Buildings, host Karen Vilas, Chief Executive Officer at BakerRisk & FORTRESS Protective Buildings is joined by co-host Brian Royo, President & Director of Operations at FORTRESS Protective Buildings, to discuss why protective building projects succeed or fail long before construction begins. Brian explains how his background in construction changed his view of protective buildings and why owners, contractors, and process safety teams must work together from the start. Together, they highlight the importance of asking questions, improving communication, involving the right specialists, and making sure project requirements are based on current hazards to better protect people and critical assets.

Drawing on her background in process safety and Brian Royo's experience in construction, Karen Vilas explains why protective building projects need better communication from the very beginning. Together, they discuss how poor coordination between process safety, procurement, operations, and construction teams can lead to costly mistakes and unsafe decisions. They also explain why owners should involve the right specialists early, ask better questions, and make sure project requirements reflect current site hazards before construction begins.

-Why protective building projects can fail when process safety, procurement, operations, and construction teams do not communicate

-How asking the right questions early helps owners avoid costly design and construction mistakes

-Why protective building requirements should be based on current site hazards before construction begins

-How choosing specialists with protective building experience leads to better project outcomes

-Why strong teamwork and open communication help protect people and critical assets

📢Rethink how you approach your next project! To learn more about protective buildings.

Visit: https:/info.fortressprotectivebuildings.com/specroom

[00:00] - Teaser

[01:30] - Podcast Introduction

[01:58] - Brian Royo's Construction Background and Experience

[04:39] - Project Risks Caused by Poor Communication

[06:59] - Learning to Ask the Right Questions

[09:56] - Helping Owners Define the Right Building Requirements

[12:04] - Why Hazard Reviews Should Happen Early

[14:08] - Building the Right Team for Protective Projects

[17:11] - Closing Communication Gaps Across Project Teams

[20:29] - Final Advice on Asking Better Project Questions

"Disclosure: Portions of this episode (such as the introduction or promotional segments) use AI-generated voice narration produced under human editorial review."

-Karen Vilas (LinkedIn): https://www.linkedin.com/in/karen-vilas/

-Brian Royo (LinkedIn): https://www.linkedin.com/in/brianroyo/

-BakerRisk (LinkedIn): https://www.linkedin.com/company/bakerrisk/

-BakerRisk (Website): https://www.bakerrisk.com/

-FORTRESS Protective Buildings (LinkedIn): https://www.linkedin.com/company/fortress-protective-buildings/

-FORTRESS Protective Buildings (Website): https://www.fortressprotectivebuildings.com/

-YouTube: https://www.youtube.com/@bakerrisk946

-Subscribe on Apple Podcasts: https://podcasts.apple.com/us/podcast/the-spec-room/id1884546494

-Listen on Spotify: https://open.spotify.com/show/1dwP05TdWW3C8XyPL1gq6J?si=1fee4e2f72a145a5

In this episode of The Spec Room Podcast by FORTRESS Protective Buildings, host Karen Vilas, Chief Executive Officer at BakerRisk & FORTRESS Protective Buildings is joined by co-host Brian Royo, President & Director of Operations at FORTRESS Protective Buildings, to discuss why projects often break down. They explain how poor communication between engineers and field teams leads to costly mistakes and delayed schedules. Karen shares her background in technical process safety, while Brian draws on his construction experience to highlight the need for real execution planning. Together, they explain the meaning behind the episode title and stress the value of asking tough questions across all project teams. They also describe how their combined skills help bridge the gap between technical design and field work to better protect human life.

With a background of 20 years in technical process safety, Karen Vilas explains how project teams can break down office silos and prevent miscommunication. Karen shares how Fortress combines engineering design with practical construction experience to deliver protective buildings that save human lives. She also highlights the role of co-host Brian Royo, the origin of their podcast title, and the value of asking critical questions to ensure that every project is executed smoothly from initial inquiry to final completion.

-How project silos between engineering, field teams, and procurement cause serious delays

-Why combining technical process safety with construction experience builds better products

-How asking direct questions helps project managers avoid costly mistakes in the field

-Why communication matters most.

-How open conversations across project teams help deliver buildings that protect human life

📢Rethink how you approach your next project! To learn more about protective buildings.

Visit: https://info.fortressprotectivebuildings.com/specroom

[00:00] - Teaser

[01:48] - Podcast & Episode Introduction

[03:39] - Bridging Engineering and Construction Expertise

[06:42] - Karen's Journey from BakerRisk to Fortress

[08:33] - The Meaning Behind "The Cutting Room Floor"

[10:38] - Asking Better Questions to Improve Project Outcomes

[12:35] - Lessons Beyond Construction and Protective Buildings

[14:40] - Closing Thoughts and Future Conversations

"Disclosure: Portions of this episode (such as the introduction or promotional segments) use AI-generated voice narration produced under human editorial review."

-Karen Vilas (LinkedIn): https://www.linkedin.com/in/karen-vilas/

-Brian Royo (LinkedIn): https://www.linkedin.com/in/brianroyo/

-BakerRisk (LinkedIn): https://www.linkedin.com/company/bakerrisk/

-BakerRisk (Website): https://www.bakerrisk.com/

-FORTRESS Protective Buildings (LinkedIn): https://www.linkedin.com/company/fortress-protective-buildings/

-FORTRESS Protective Buildings (Website): https://www.fortressprotectivebuildings.com/

-YouTube: https://www.youtube.com/@bakerrisk946

-Subscribe on Apple Podcasts: https://podcasts.apple.com/us/podcast/the-spec-room/id1884546494

-Listen on Spotify: https://open.spotify.com/show/1dwP05TdWW3C8XyPL1gq6J?si=1fee4e2f72a145a5

A new podcast is launching soon.

The Spec Room is hosted by Karen Vilas and Brian Royo, bringing you practical insights from the world of industrial construction and safety.

This podcast explores the decisions that shape protective building designs in industrial projects, from the very first specifications to the real-world execution in the field. Karen and Brian will dive into topics like engineering intent, project delivery, safety, risk management, and the reality of what happens when designs meet construction.

In each episode, they’ll unpack the challenges that come with delivering complex projects, discussing how early decisions impact everything from safety outcomes to cost management and schedules. They’ll talk to experts in engineering, construction, and safety to share real-world lessons and insights that matter to anyone involved in industrial projects.

The Spec Room is coming soon, so stay tuned to explore the decisions that define the success of industrial projects.