Thread milling gives you more control, flexibility, and fewer headaches — if you know how to use it right.

In this episode, we’ll break down the fundamentals behind smarter threading: when to use it, how to set it up, and what to watch for in tool selection, programming, and material response. Along the way, we’ll explore real examples using Vargus solutions like TMDR™, Millipro™ HD, MultiFlute™, HCN, and MACH™ TM — but the goal is bigger than any one tool.

We’ll cover:

How to run thread milling at higher speeds — and why you should

Programming strategies for clean entry, chip control, and fewer distortions

What helix angle really affects and how to tame chatter

Picking the right tool geometry and overhang for better performance

How thread milling handles aluminum, Inconel, hardened steel, carbon fiber, and more

And why more shops are switching from tapping to thread milling — including key advantages in accuracy, flexibility, and scrap reduction

Whether you’re new to thread milling or looking to optimize what you’re already doing, this session will give you practical takeaways you can bring straight to the shop.