What does it mean?
Zero-faults strategy means that there are no faults accepted in the delivered product. Or at least only a very minimum amount of failures with low priority. Regular for medical devices, avionics, spaceflight. But is it really necessary for other industries? The zero fault phase might start anytime before the near customer delivery.
Why are there zero-fault targets?
Customer only wanted to accept mature productsToo many faults in delivery productCustomer complaintsSymptoms and impacts with zero-fault target approach in use
Wrong priorities due to priority inversionArtificial delay of deliveriesCongestion of problems and tasksComplete usage of resources for low prioritiesExhaustion, frustration and finally demotivationNotes about quality
Quality cannot be tested into the productIt is essential to know what the customer really wantsClear and precise goals and priorities from management for the different projects and programs.What can you do if you’re in a zero-fault phase?
Leaders & Managers
You can take the following actions in a short-run:
Decide with customer what are the relevant features. Distinguish between: Must-Do, Should-do, and Can-Do. Concentrate on the Must-Do factors.Take care of mutual exclusive resourcesRenegotiate the deadline / renegotiate the system requirements or bothRun the Triage! Details see WikipediaAnd these are my proposed actions for the long-run:
Understand the intention of the innovators of 0-fault target. What’s behind of it?Educate your engineers. Quality comes from know-how and this can be trained and learned.Read the book “Death March” by Edward YourdonGet familiar with the big-tanker captain’s viewSoftware-/Hardware engineers
To mitigate or handle the effects of zero-fault targets you may take the following actions:
Show and highlight your outstanding tasks and prioritiesMove the decision for priority and order of tasks to the managersInform your managers in time about priority clashes and overload situationsRead the book “Death March” by Edward YourdonThank You For Listening
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