All Digital Additive Manufacturing

Rochester Institute of Technology 2020 Graduates; Michael Begg & Irtaza Razvi, stop by for a '3DP & AM Chat' right before graduation with some insight into the journey to earn an engineering degree and their ambitions moving forward... 

Topics Include:

0:00 – intro Michael Begg & Irtaza Razvi

0:38- Mechanical Engineering Program at RIT – hands on & direct theory 

2:29 – Last couple weeks before graduating in 2020 – Machine Analysis and Design 

3:57 – Irtaza moving forward with his PhD  

5:09 – The reality of student life in 2020 – chaos of the first year - overcoming challenges with solutions 

8:00 – Adam’s Rochester / Buffalo NY roots 

9:06 – Mental Health during the pandemic – Mike & Irtaza’s discipline through adversity 

11:41 – 3D printing project BAJA bracket – DfAM / Generative Design - intern at Frustum (PTC)  

13:55 – Marshmallow Launcher – mechanical dynamics 

15:09 – Digital Thread Lifecycle – Generative design – smart algorithms  

17:00 – Old school drag racing example 

21:50 – Finish line = Graduation 2020 

24:48 – importance of networking and challenging yourself  

26:52 – Irtaza – patent pending plans and application sneak peek – finding a solution for a common problem

Michael Begg = https://bit.ly/38t1Dj4

Irtaza Razvi = https://bit.ly/37FKyTS

Rochester Institute of Technology = https://www.rit.edu/

Professor Greg Loughnane is educating the next generation of advanced manufacturers at University of Dayton. His continued focus on optimization, artificial intelligence, and hands-on experience drive his passion to move the industry forward by leading young and like-minded individuals through the digital revolution...

Topics Include:

0:00 – Intro Greg Loughnane 

0:42 – Professor at University of Dayton – Austin TX ties – UDRI / AFRL 

1:43 – Reality of Optimization – Artificial Intelligence – Additive Manufacturing 

2:54 – Via Negativa – working on the right solution one instance at a time to find how to scale 

5:16 – Additive Manufacturing – Data Control – Commercialization  

9:39 – Process parameters – technology – focus – digital value chain - automation  

12:57 - Learning from failure – process monitoring evolution 

14:43 – “As a Service” - Open Intellectual Property for Innovation 

17:05 – Open compared to Commercial  

20:00 – Standards vs everything  

21:34 – Big Audacious Hairy Goals – Growing the industry together 

23:26 – Digital Thread Lifecycle  

25:22 – Metal 3D printing is ready for prime time 

28:23 – Last mover advantage 

30:16 – Power of networking and personal growth – next generation – remote education  

34:18 – Teaching in a virtual classroom – understanding yourself 

38:10 – Security and education – Why 

45:00 – Find like-minded people and ask questions

Greg Loughnane: https://www.linkedin.com/in/gregloughnane/

Leading the Digital Revolution: https://vimeo.com/473101197

University of Dayton Research Institute: https://udayton.edu/udri/

Air Force Research Laboratory: https://afresearchlab.com/

From the Board of Directors at Women in 3D Printing, Sarah Goehrke stopped by to discuss the People track at the January 2021 TIPE Conference. She was also gracious enough to open up about unacceptable behavior and working together towards an inclusive and socially responsible workplace. 

Topics include: 

0:00 - Intro - Sarah Goehrke the 3D printed Jedi 

0:27 - 3D printed metal Sarah – Digital Metal 

1:08 - Adams laser scanning appreciation – scanning a Black Hawk helicopter cockpit  

2:26 - Guess we’ll start here... 

2:53 - Wi3DP Board of Directors – TIPE Conference January 27-28, 2021 

4:44 - Grandmother and Mother love – Sarah's overachieving Sisters  

9:29 - Adam & Sarahs Sisters and Mothers endless influence and leadership 

13:28 - Toddler attention and work balance during the pandemic 

16:25 - Sarah's journey in AM – Dr Who brief – early job search 

22:23 - Traveling for the industry – Falling in love with tradeshows – finding a career 

24:35 - 6th Anniversary of Wi3DP – Wi3DP Board of Directors and Additive Integrity 2018 – Diversity for Additive Manufacturing Report 2020 – having the tuff conversations  

35:29 - Acknowledging what's wrong so you can fix it – beyond diversity and inclusion  

36:06 - Additive Manufacturing as an Advanced Manufacturing technology, more diverse than traditional manufacturing 

36:33 - “In additive, I am not the only women in the room anymore” 

37:19 - TIPE Conference agenda – Technology Industry People Economics and now Youth   

38:21 - People track insight at the TIPE Conference 2021 

41:35 - Additive Integrity editorial excellence - Fabbaloo’s brilliance – Wi3DP reach 

Sarah Goehrke: https://bit.ly/37QyPR6 

TIPE 3D Printing Conference 2021: https://www.tipe3dprinting.com/ 

Women in 3D Printing: https://womenin3dprinting.com/ 

Additive Integrity: https://www.additiveintegrity.tech/

“We all have to work together to elevate additive to its rightful place” - Anthony Graves of HP and Harshil Goel of Dyndrite stopped by All Digital Additive Manufacturing to continue the conversation with Adam Penna and elevate the understanding of what power to scale in Additive Manufacturing really can look like...

Topics Include:

0:00 - Intro - Anthony Graves & Harshil Goel

1:40 - AM industry bigger picture – software focus –

2:41 - HP delivering innovative AM solutions with Dyndrite partnership

4:49 - Intellectual Property (IP) & reality of securely industrializing AM

7:14 - HP Universal Build Manager (UBM) & architecture capability kernel from Dyndrite | Dyndrite Development Council (DDC) involvement

10:10 - Dyndrite engine overview – Data: time, speed / meta-data intelligence

12:40 - HP UBM comparison - production perspective from Anthony

14:00 - Business models – On-Demand manufacturing, speed, customization, personalization

16:30 - Example: color based intelligent prioritization at scale

19:00 - Both automation and codification of the process

20:04 - More than templates, dynamic updating & scalability

23:40 - “We all have to work together to elevate additive to its rightful place”

24:00 - A post-script for AM = Dynamic and adjustable to the part and also to the machine... Storing the recipe for the data.

26:09 - Opening up the kernel to unlock the potential. Leveraging IP off the machine. More power, performance, and scalability.

27:43 - Anthony's favorite example – share the recipe and compute data as you need it

30:23 - Real world implications – file transfers - The recipe for managing large data

34:48 - Story of the dot matrix printer upgrading to laser writer. “post-script”

37:22 - Closed-loop systems harnessing the power of the Dyndrite kernel

40:09 - Intellectual Property (IP) hope

42:37 - What to be on the lookout for in the next six to twelve months

Dyndrite Day 2020: https://bit.ly/2VnUWse

Dyndrite: https://www.dyndrite.com/

HP Universal Build Manager (UBM): https://bit.ly/36tpOhC

Harshil Goel: https://bit.ly/2Vs4QJr

Anthony Graves: https://bit.ly/36rt5xK

Just in time for the holidays! Kyle von Hasseln, CEO of Culinary Printworks in Los Angeles, California stopped by to discuss cloud manufactured 3D printed food, delivering custom edible products from design to delivery. Precision manufacturing has never been so delicious! ...

0:00 - Intro - Kyle von Hasseln – Culinary Printworks and 3DS Culinary Lab in L.A. California 

1:35 - Decade of 3D culinary expertise. Architectural to Additive Manufacturing 

2:59 - Evolution of 3D printing food with Culinary Printworks 

4:30 - 3D printing and working with artistic chefs in LA  

7:47 - Accuracy and potential of powder printing & working with FDM because of its availability. 

9:00 - Powder printing value explained  

11:19 - Groundbreaking resolution in culinary arts 

12:37 - Educating the artist to adopt new digital tools by learning about the customer 

14:16 - “We don’t 3D really print a food so much as we 3D print an ingredient” 

16:34 - Flavor and how to deliver custom flavors 

20:00 - How the 3D printer operates  

21:00 - Culinary Printworks and Sugar Lab / 3D Systems  

22:52 - Brill 3D Culinary Studio powered by 3D Systems: printer for scaling repeatable quality food production  

24:30 - On-Demand Manufacturing to In-House Support to On-Line Retail 

27:24 - Products from: candies, mints, coffee sweeteners, cocktails/mocktails, pastry filling and shells... (warning: mouthwatering for three minutes) 

29:35 - Ever print something too beautiful to eat?? (more mouthwatering) 

31:25 - Food and beverage industry through the pandemic. Nimble evolution for the customer. Fun indulgence. Virtual event kit gifts.  

34:05 - Hope for 2021  

35:12 - Tasting Kit - visual sample tease - Eat your own detailed custom design! (extreme mouthwatering)

https://www.CulinaryPrintworks.com

Cloud Manufactured 3D Printed Food 

Custom edible products from design to delivery.

https://www.SugarLab3D.com

At Sugar Lab we create designs that create experiences. We believe that when people focus on something together, even something small, they make a moment last a little longer. We chase designs that expand that moment, so you can share them with your friends and family.

Brill 3D Culinary Studio powered by 3D Systems: https://bit.ly/2Kb0XpW

The Brill 3D Culinary Studio provides everything you need to create and serve amazing, edible 3D-printed objects on day one

Great to chat with Jason Lopes, Global Market Development Engineer at Carbon in Los Angeles, CA. It was a blast learning more about his creative energy and experience that enable him to positively influence others and continue bridging the gap from artistry to technology. 

Topics include:

⦁ Halloween episode

⦁ Local community, local sourcing, ground up + top down and meeting in the middle

⦁ Family, work, and school adjustments | 2020 Life in Los Angeles

⦁ Work and social hours getting blurred. Mental health time

⦁ Security and education as part of the value proposition

⦁ Proving what 3DP & AM can do

⦁ Why design for additive and advanced processes

⦁ Digital Light Synthesis (D.L.S.) is the Carbon’s process

⦁ What makes Carbon’s materials add value for the customer – “start to finish to high volume output”

⦁ Prototype to production defined

⦁ Power of digital manufacturing at a global level

⦁ Legacy Effects – bridging the gap from artistry to technology

⦁ Creatively getting to a dynamically shifting deadline. “I'm great at doing the impossible for the first time ever”

⦁ The added value of apprenticeships and trade-school 

⦁ Commercialization of Carbon’s L1 printer

⦁ Henkel's partnership for new materials: “Henkel clear” 3D IND 405 & single part curing material: EPX 86 FR

⦁ Rapid advancement of software and the digital ecosystem

Jason Lopes: https://bit.ly/3mxjhrj

Carbon: https://www.carbon3d.com/

Carbon® provides industry-leading digital manufacturing solutions that empower companies to create revolutionary products anywhere and at any scale. Carbon joins advanced hardware, software, and polymer materials capabilities on one digital manufacturing platform – giving companies the ability to design and bring better products to market in less time.

Support local music by Eugene Snowden: https://amzn.to/2FqacRe

Great 3DP & AM Chat with ExOne's Dan Brunermer, providing insight from the evolution of Binder Jetting to ExOne's latest partnership with Siemens to his latest ambition with textiles.

Topics Include:

⦁ Dan's ExOne story

⦁ Insight on the latest news from ExOne "larger build area and 3x print speeds"

⦁ Binder Jetting defined

⦁ ExOne and Siemens partnership

⦁ Hobbies: Family Tai Quan Dao, Music, Lead Singer, Bass Player, Songwriter

⦁ Project Runway winner 2023

⦁ Sand / Metal / Ceramics

⦁ Community collaboration, Wi3DP involvement

⦁ Upcoming resources or industry events of interest

ExOne:

https://www.exone.com/

Dan Brunermer:

https://www.linkedin.com/in/jethead/

Support Local Music by Eugene Snowden:

https://amzn.to/2FqacRe

Sherry Handel is the Executive Director at Additive Manufacturer Green Trade Association (AMGTA). Very happy to see her promoting environmental benefits of Additive Manufacturing by unifying industry efforts...

  • Additive Manufacturer Green Trade Association (AMGTA) and sustainability 

  • Formnext Connect 

  • Powder Bed Fusion (PBF) metal condensate and standardizing procedures  

  • Life Cycle Assessment: traditional process compared to additive process of same parts  

  • Feedback from the community decides what to improve 

  • Expanding AMGTA Board and members 

  • Polymer is also part of the forecast  

  • Where Sherry’s passion for sustainability and 3D printing comes from 

  • Networking and getting connected 

  • AMGTA.org resources 

  • Upcoming Life Cycle Assessment of an aerospace cast component compared to an additive component  

  • 2020 Formnext Connect sustainability panel 

Sherry Handel: https://www.linkedin.com/in/sherryhan...

AMGTA: https://amgta.org/

The AMGTA seeks to educate the public and industry about these positive environmental benefits, promote the adoption of AM as an alternative to traditional manufacturing, develop best practices for additive manufacturing, and help the organization’s members grow their businesses and acquire new customers. In order to accomplish these goals, the AMGTA will engage in marketing and advertising campaigns, sponsor and conduct research and publish the results, and grow the organization’s membership.

Yash Bandari Ph.D. visited with All Digital Additive Manufacturing to discuss 

MELTIO's revolutionary Directed Energy Deposition (DED) process and applications.

Topics include:

  • Yash’s journey (so far) in large scale AM

  • Large Scale Metal Additive Manufacturing. - New technologies, materials, and trends 

  • Evolution of large scale metal 3d printers

  • Meltio Directed Energy Deposition (DED) process and applications

  • Automation, Simulation, Validation

  • Bottlenecks and current automation 

  • Importance of qualification

  • How Meltio lowers cost of DED for the customer

Yashwanth Bandari Ph.D.: https://bit.ly/35i8wSN

MELTIO: https://bit.ly/3mc4Atk

Insightful visit from Dana McCallum; 2020 AMUG DINO award winner, Head of Production Partnerships at Carbon, and part of Wi3DP Board of Directors.

It was great to learn more about her journey and upcoming TIPE Conference in January.

Topics include:

⦁ Early Career journey...what got you into your profession, milestones behind the journey

⦁ Carbon - Head of Production Partnerships - journey highlights / challenges

⦁ AMUG - DINO award 2020

⦁ Wi3DP Board of Directors - TIPE Conference (Technology track focus)

⦁ TIPE 3D Printing conference January 27/28*

TIPE 3D Printing conference:

https://www.tipe3dprinting.com/

Dana McCallum:

https://www.linkedin.com/in/dana-mccallum-%F0%9F%A6%95-7145b721/

Support local music. Eugene Snowden:

https://www.amazon.com/Ill-Do-Eugene-Snowden/dp/B0881BTSLW