December 15, 2023

Box Joints, Bridge Building, Tool Purchase Regrets and MORE!!

55 minutes

This Episode's Questions

Guy's Questions

Hey, fellas. Great show. I’ve been listening for a couple of years, and have really elevated my game based on tips from y’all. Guy, thanks for the Incra TS/LS videos. I got the combo version when I moved my router table to the wing of my Sawstop. I really love it. I have a follow up question from the Feb 24 edition: Guy, you were pretty emphatic on your answer regarding connecting 2 Festool rails. I’m curious to know if your opinion was formed on the original style or the new version? If the former, have you had a chance to play with the new ones. I replaced my old set with the self-adjusting version and they seem rock-solid to me. I leave a small gap between the rails in case the rails aren’t exactly 90 degrees. I’m also careful when moving the joined rail from one sheet to another that I don’t torque the joint. Just wondering which version your judgement was associate with? Pat Engel

Hi guys! My name is Elisa and I’m new to woodworking. I have a few fairly straightforward projects under my belt including a crate topper to go on top of my dog’s crate, a few blanket ladders, and a mobile workbench with a spot for my Ryobi 8 1/4 table saw.

I’m working on box joints right now. I’ve watched a ton of videos and made a lot of sawdust trying to make a jig and have been unsuccessful. I’m using a single blade with a kerf of .0665 in but I can measure the blade and make several cuts and not get the same measurement between them all, so there’s one problem. I’m trying to set the spacing up to be 1/2 inch but I can’t seem to get it right. The distance I’m off is small but bringing my pin closer or further from the blade seems to change the width of the pins and the slots and I can’t see a correlation between the changes that would help me figure out how to correct it.

In addition to the Ryobi saw, I have been using a sled I made, digital calipers, clamps, a set of steel thickness gauges. I’m using a variety of test piece’s including 3/4 in plywood, 3/8 and 1/2 inch S4S poplar and pine. If it helps to know, I have a miter saw, jig saw, a trim router, a regular size router, cordless drill and driver and basic hand tools.

I’d appreciate any help you can offer and if you can recommend some really good YouTube videos!

Thanks! Elisa Gonzales

Hello all. I have a veneering question. I want to wrap a elliptical cylinder with walnut veneer. It measures 18” inches long and 16” tall with end radiuses that are 4” round. The cylinder is made with stacked mdf each layer is cut in the elliptical shape and stacked to my desired height. I don’t have a vacuum press. mdf is notorious for absorbing solvents and water. I’ve ruled out PSA backed veneer since this will be adhered to the cut edges of mdf and most likely would peel away. I am thinking maybe 2 coats of solvent based contact cement on the mdf and one coat on the veneer. I need an adhesive that will hold those radial ends. Do you think contact cement will be strong enough and if so good recomm ndations? Also should I seal the mdf before applying the adhesive? Maybe with shellac or WB poly. I’d say lacquer but concerned the solvent in the cement would have a negative effect on the lacquer seal coat. Veneer hammer? Jeff (Maker)

Huy's Questions:

Gentlemen-

Sorry to not have rapped at ya in a while, winter is for snowboarding, and I tend to loose the plot in the shop. But whilst schussing down the slopes, I have been contemplating spring projects, namely, a bridge for my stream/river. The "slash" is because it is usually a stream, but two or three times a year gets very rowdy; the last time it washed the existing 16' long bridge off its moorings 90º, so it now sits parallel to the stream instead of across it. This bridge was made of pressure treated 2x12's, 4' wide, heavy, and chained to pins in boulders, so the water has some force when she's angry.

Instead of trying to lever and pulley the bridge back into place, let's build a new one. You guys know I love black locust and it's perfect for something like this with water and ground contact outside. But I want to get fancy, do an arch (which will also help with the bridge-washing-out issue). For something of this size how would you go about creating the curve? It needs to be at least 16' long (flat length, arch will rise probably 2' on a 20' radius) so steam bending is out. Would you glue up a "panel" of 2x material and then cut the curves out of it (or maybe even just use one big slab), or make a big form and bent laminations? I figure I need to make 2 of these curved beams for the sides of the bridge, and I probably won't paint it, just one more thing to keep up with.

This is one time where I probably won't have already done the thing I am asking about by the time I hear your answer, so I wait with bated breath. @figurawoodwork out. Tom Figgity-Figura

Good morning from Okinawa, Japan

This one is for Guy mainly I think but hey open game on for Huy or Sean to wiegh in on things.

First Japan is not great on space. My shop is large and very disorganized. I run a side business making some regular wood working projects but mainly custom military plaques usign the 2.5 D carving made possible by the yeti and shapeoko cnc. Almost went full time but my own disorginzation, project management, and efficency made things difficult. I havet really been set up to best handle slabs of local woods that I started useing mainly in my prjects.

slab milling to directional lumber

shop layout

spot one

10 by 12 tin can shed

yeti smart bench 4x8 cnc

spot two (next to the shed)

Kreg bench 44x64 table holding a Shapeoko XXL

12 ft miter station (6/8 ft for miter last part open for bench sanders and grinders.)

Router table (wood peckers premium)

Dewalt 745 table saw on a small cart

12 x 20 co2 laser mounted on a cart (36 x 28 cart)

questions

I am trying to save space and be more efficent. Have a chance to pick up a used Grizzly 10 inch table saw and new Laguna 14BX (I am 6'5 and i remember Guy saying the saw is low. but its the best band saw I can find out here)

Most of my work is taking slabs and turning them into lumber for projects. Guy mentioned he would give up a table saw before a band saw. I can only find a laguana 14 BX in my area from a local online retailer which has a flesmy feence. So would anyone pass the table saw for geting more shop space or buy both and make it work?

second question, (using google chrome it will translate the pages to english)

Kerv https://www.off.co.jp/category/A02B10/T_3114.html

Laguna https://www.off.co.jp/category/A02B10/T_3820.html

Otoro https://www.off.co.jp/category/A02B10/AA2014.html

These band saws do not have a solid fence clamping to both sides of the table for better resawing and straight cuts. Is there a after market feence that could be used, similar to the incra fence Guy pointed out in the recent episode?

future plans

tool buying. Would include a 100 watt co2 laser with 24 by 36 working space(foot print roughly 64 by 48 inches). Selling the old co2 laser and shapeoko to make room, moving the 4 x 8 cnc to the outside for keeping the shed a clean engraving and finishing area.

Tried to support the show but your button is not working :(

Hey Guys,

Every so often I have a great excuse to buy a new tool (usually a valid reason for my wife).

What tool(s) have you bought that you found more or less useful than you anticipated?

Thanks Chuck Lovelady

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