Chemical Processing Distilled

In today’s episode, Traci Purdum will be reading a column from contributing editor Dirk Willard. This column “Properly Vet Contractors” was published to chemicalprocessing.com October 19, 2021.

Engineers once flew around the country to check out contractors’ facilities before signing deals. Nowadays, many bosses instead heavily rely on the Internet. Unfortunately, a nifty-looking web site can make a firm seem impressive and much more capable than it actually is. You don’t want to discover the truth after a contract is signed.

Article can be found here: https://www.chemicalprocessing.com/home/article/11291433/engineering-advice-properly-vet-contractors-chemical-processing

A sobering look at the economy, PFAS regulations continue, blue-ringed octopus key to sustainable energy, and black-mass recycling. All news found here: https://www.chemicalprocessing.com/industrynews

Read by Executive Editor Jonathan Katz. 

The discussion revolves around operator training efficiency in the industry. Despite decades of training, companies often lack feedback on its effectiveness. New technologies like simulators and virtual reality offer objective ways to measure and improve training. Identifying and addressing deficiencies is crucial, similar to the aviation industry's approach. Differentiating between console and field operators, the former presents more straightforward opportunities for measurement. Training programs should adapt to an operator's existing knowledge when learning multiple units, reducing time and improving efficiency.

Welcome to the In Case You Missed It edition of Chemical Processing’s Distilled Podcast -- This podcast and its transcript can be found at chemicalprocessing.com. I’m Traci Purdum, EIC of Chemical Processing.

In Case You Missed It brings the written word to life. In today’s episode, I will be reading a column from contributing editor Dirk Willard. This column “Career Advice: Master Cold Calls” appeared on our website in March 2022

Read by: Traci Purdum, editor-in-chief 

Article link:

https://www.chemicalprocessing.com/asset-management/training/article/11288979/career-advice-master-cold-calls-chemical-processing

Predicaments can crop up at all stages of a chemical engineering career. Properly dealing with them without serious consequences often isn’t easy or sometimes even possible. You may face ethical as well as technical and political challenges. So, let’s look at a variety of these and how to deal with them.

This edition of In Case You Missed It is based on the original column by contributing editor Dirk Willard. It was published March 29, 2021, and can be found here: Correctly Cope with Career Challenges. 

Read by: Editor-in-Chief Traci Purdum, Chemical Processing

In this episode we focus on alarm rationalization mistakes, emphasizing the importance of addressing underlying problems rather than just managing the steady-state alarm rate. The discussion highlights the need for a clear operator action for each alarm, uniqueness in alarms, and the impact of alarm floods on human factors. The conversation explores challenges, such as changes in processing equipment and the significance of data analytics in improving alarm systems.

In this episode of Chemical Processing's Distilled Podcast, host Traci Purdum and guest Dave Strobhar, founder of Beville Engineering, discuss the importance of font size in operator training. They highlight concerns related to small font sizes on computer monitors used in control rooms, particularly with the increasing resolution of displays. Strobhar mentions the military's Mill Standard 1472, specifying preferred character heights for legibility and readability. The conversation covers issues related to contrast, font color, and background colors. Strobhar emphasizes the impact on operator fatigue and accessibility, especially for aging operators wearing bifocals.

In the chemical industry, understanding the health of rotating equipment is crucial for safety and productivity. Regular inspections, compliance with regulations and proactive maintenance are vital for equipment reliability. Ares Panagoulias, the director of condition monitoring and test lab at Hydro Inc., emphasizes the importance of data in assessing equipment health. He advises using remote monitoring to prioritize maintenance and diagnose emerging problems before they become serious and costly events. Chemical Processing sat down with Panagoulias to learn more.

In this episode, Traci and Dave discuss the importance of reducing emergency procedures in chemical processing for better operator training and performance. They explore the benefits of streamlining procedures, emphasizing that about 90% of emergency steps are common across various situations. Dave advocates for simplified, condition-based procedures to enhance operator response during high-stress situations. They also touch on the significance of testing procedures in the field, involving junior operators in the process, and the potential for automation in emergency response.

Helping operators learn from past incidents and use pattern recognition to make better decisions faster will improve safety and efficiency.