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Circular Design Principles: Overcoming Material Barriers


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Implementing Circular Design Principles

What should designers know about materials before product development?

In this episode, Andreas Maegerlein, Head of the Creation Center Europe at BASF, talks about circular design from a material perspective, focusing on how material choices enable or limit circularity.

The conversation looks at how product design is affected when materials are developed to last for decades, while products are often designed to be disposable or short-lived.

What you’ll hear in this episode:

• The importance of aligning material choice with product lifetime and use cycles
•Why material selection need to be informed by recycling infrastructure, recycling technologies, and energy-usage
• How the role of designers is evolving from showcasing quality alone toward also conveying sustainability

This episode opens the series Implementing Circular Design Principles, produced in collaboration with the German Design Council.

The series explores how design decisions shape circular outcomes at the material, product, and system level, following the principles of Rethink, Reduce, Reuse, and Recycle.

People

Andreas Maegerlein, Head of Creation Center Europe at BASF
https://www.linkedin.com/in/andreas-maegerlein-06564778/

Patrick Hypscher, Circular Business Strategist, PaaS Expert

https://www.linkedin.com/in/hypscher/

Chapters

00:00 Introduction
03:41 The Scope of BASF’s Product Range
05:33 The Role of the Creation Center
06:55 Translating Design Needs into Material Science
08:45 Prerequisites for Reuse
11:08 Material Longevity vs. Product Lifespan
13:48 Supporting Highly Recyclable Design
15:31 The Complexity of Plastic Sorting and Separation
22:31 Recycling Technologies and Materials
28:09 Barriers to Adopting Recycled Materials
31:09 Industry Examples of Recycled Content
35:09 Rethinking Business Models for Circularity
36:58 Designing the Appearance of Sustainability
42:53 Outro

About

BASF is a global chemical company headquartered in Ludwigshafen that supplies materials and solutions to industries such as automotive, construction, packaging, and consumer goods.

Alongside its broader sustainability and circular-economy program, BASF runs a network of Creation Centers where designers, engineers, and customers work with BASF experts in dedicated spaces that combine materials libraries, workshops, and digital tools to explore polymers, test applications, and develop new products with a focus on efficient use of resources and recyclability.

Further Links

Find more information about:

Circular Design Summit: https://www.german-design-council.de/en/circular-design-summit

BASF Creation Center: https://www.basf.com/eg/en/products/plastics-rubber/creation_center/Ludwigshafen

One-page Summary

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Circularity.fmBy Patrick Hypscher

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