2 Regular Guys Podcast

DTF Done Right: Building a Print Process That Actually Pays


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DTF can be a great opportunity for decorators, but success is not just about buying a printer and hoping the rest works itself out. This week, Terry and Aaron take a practical look at what really goes into a profitable DTF workflow, from artwork and RIP settings to ink, film, powder, curing, pressing, and the support needed when things do not go as planned. This host show will focus on the real-world decisions that help shops reduce waste, avoid costly reprints, improve consistency, and protect their margins. Whether you are already producing DTF transfers or still deciding if it belongs in your shop, this conversation will help you think through the process as a complete system instead of another piece of equipment.

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The Business Builder Accelerator is a guided 12-week experience that helps you uncover what actually matters, make confident decisions, and build a foundation you can grow on.

Explore the experience and sign up for a free clarity call –> OSG.link/Builder

News

If you have anything newsworthy you would like us to share, please email details to [email protected]. Use the subject line “Weekly News.”

Dad Joke

From our good friend James Ortolani…

“A pirate walks into a bar wearing a paper towel on his head.

The bartender says, “What’s with the paper towel?”

The pirate replies, “Arrr… there’s a Bounty on my head.”

DTF Done Right

Like everything else in life, when it looks like all you have to do is push a button, there’s always more to learn.

Artwork/Gang Sheets

  • Gang sheets
  • 20 dpi halftone dots
  • RIP Software

    • If the RIP isn’t dialed in, nothing downstream can fix it
    • Profiles
    • Ink limits
    • White density
    • Printer/Ink

      • Choosing a printer should be based to a large part on support
      • CMYK & W
        • This is for traditional printing
        • Expanded Gamut – Red, Green, Blue & Orange, or Neon colors as well
          • When you need to hit corporate logos or sports team logos
          • Film

            • TPU Thermoplastic Polyurethane
            • Adhesive Powder

              • Polyurethane Resin
              • Measured in microns
              • Safety
              • Powder/Shaker/Dryer

                • Here’s a novel start, does it fit through your doorway?
                • And what is the power requirement?
                • Pressing

                  • 7 seconds, peel, 5 seconds more
                  • These numbers may vary from film to film
                  • Second press with buckram or other coarse fabric
                  • The Secret Sauce

                    We serve up bite-sized tips for our #regulators to instantly spice up their decorated apparel business. Just like the perfect wing sauce, these quick tips can transform your business experience, adding flavor and depth to your operations. Each video in this playlist is a nugget of wisdom, carefully selected for its potential to bring immediate value to your work. So, whether you’re a seasoned pro or just getting started in the decorated apparel industry, dip into our ‘Secret Sauce’ for insights that can help you soar.

                    OTHER EVENTS
                    • Small Business Saturdays – Saturdays at Noon Central Time and then available to watch any time.
                    • Master of Success Inner Circle – Bi-weekly Mastermind Groups with accountability, support, and a built-in support group.
                    • Complete Screen Printing Business Course with Atlas Screen Supply in Chicago, March 21-22, 2026
                    • The Take-up with Erich Campbell – Fridays at 2:30 Mountain Time
                    • Demystifying Next Level Digitizing Online Training from Erich Campbell
                    • Understanding Emblems: Learn from Erich Campbell about digitizing for patches.
                    • DTF Transfer from TransferDepot.com: Use code AMONTGO2025 for 10% Off
                    • DTFUniversity.com: The industry’s DTF education source in partnership with SuperGamut and DTF Superstore.
                    • Trade Shows
                      • DAX Chicago, IL – May 15-16, 2026
                      • DAX Tampa, FL – May 29-30, 2026
                      • DAX Nashville, TN – June 19-20, 2026
                      • ASI Show Chicago, IL – July 21-23, 2026
                      • DAX Twin Cities, MN – August 7-8, 2026
                      • Graphics Pro Expo, Long Beach, CA – August 13-15, 2026
                      • Graphics Pro Expo, Cleveland, OH – September 10-11, 2026
                      • Printing United Expo, Las Vegas, NV – September 23-25, 2026
                      • Impressions Dallas, TX – October 22-24, 2026
                        All dates and events are subject to change
                      • ...more
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                        2 Regular Guys PodcastBy 2 Regular Guys Podcast