In this episode of The Efficiency and Reliability Podcast, we unpack Asset Vitality: IGS’s integrated approach to improving performance in power, petrochemical, and process industries. Discover how companies are cutting fuel use, boosting uptime, and extending asset life—without costly shutdowns or replacements. Real results, proven technologies, and global impact—this is Asset Vitality in action.

This episode explores how a Canadian refinery addressed complex corrosion and metallurgy challenges during its shift to renewable fuels using a faster, cost-effective thermal spray alternative to welding.

Severe corrosion was found in the amine still tower at P66 Giddings. Past fixes like coatings and weld buildup kept failing, causing recurring maintenance issues and rising costs.

In this episode, we cover a recent project at a methanol plant in the US where fouling in the primary reformer convection section reduced efficiency. We explain how precision cleaning restored heat transfer, improved steam output, and cut emissions—saving the plant up to $500,000 annually.

Amine stress corrosion cracking is a common issue in amine regeneration units, often leading to costly damage and downtime. This episode breaks down how it happens, why it matters, and what can be done to prevent it.

A petrochemical aromatics plant faced scaling and oxidation issues that reduced radiant tube life and efficiency. By applying Cetek ceramic coating, the plant increased throughput, reduced fuel use, and extended tube lifespan—achieving ROI in just six months and setting a new standard for heater maintenance.

In this episode of the Efficiency and Reliability Podcast, we dive into a Q4 2024 refinery turnaround in Saudi Arabia, where HVTS® technology helped overcome severe corrosion challenges, saving 10–12 days of turnaround time and providing a more cost-effective, long-term solution compared to traditional repair methods.

Learn how an aromatics plant tackled severe scaling and efficiency losses in its fired heaters. Discover the impact of oxidation on radiant tubes and the steps taken to improve performance and extend equipment life.

This episode explores the high-temperature corrosion challenges faced by a U.S. power utility’s GE 7HA gas turbine and their impact on maintenance and reliability.

A biomass-fired boiler in Sweden faced escalating erosion and corrosion, risking unplanned outages and costly failures. Discover the challenges this critical energy facility encountered and their impact on operations.