Steel producer ArcelorMittal South Africa (AMSA) has reported its best financial performance since 2008, with headline earnings surging to R6.86-billion in 2021 from a R2-billion loss in 2020.
No dividend was declared, however.
CEO Kobus Verster explained that, following years of losses, the immediate focus was to reduce debt further and to assess some of the investment opportunities that were arising, including those that could support the decarbonisation of its operations.
AMSA would publish a decarbonisation road map in the third quarter of this year, but was already preparing to move on some “no regret” investments, including the procurement of up to 200 MW of renewable energy.
None of the individual projects would exceed the 100 MW threshold catered for in a recent electricity market reform, which allows distributed plants below 100 MW to proceed without a licence and to wheel electricity across the grid and sell to third parties.
AMSA is also assessing a shift to lower-carbon scrap-based steel manufacturing at both Newcastle and its mothballed Saldanha Works, where producing zero-carbon direct-reduced iron for export, using green hydrogen as an input, is being assessed as part of a longer-term revival strategy.
The 2021 turnaround was also overshadowed by six workplace fatalities during the year, as well as a rise in workplace injuries and a deterioration in its lost-time injury frequency rate.
Verster reported that safety efforts were being intensified to eliminate fatalities, with the support of external advisers as well as from within the ArcelorMittal Group, including operators from Brazil.
Three of the deaths occurred in February last year with a portion of a 90 m stack at one of the Vanderbijlpark Works’ coke batteries failing and falling onto the control room in which the employees were working.
HIGHER SALES & PRODUCTION
Besides the price tailwind, the 2021 financial recovery was also attributed to higher sales and production, as well as a strong recovery in prices, with the group’s overall realised steel price in dollars increasing by 62% and by 47% in rand terms.
The JSE-listed group’s crude steel production increased by 34%, or 769 000 t, from 2.2-million tonnes in 2020 to 3-million tonnes, and the company’s average capacity utilisation increased from 42% in 2020 to 60% in 2021.
Verster reported that capacity utilisation was currently at 79%, following a ramping up of production and the restoration of stability after the restart of operations in late 2020 and early 2021.
Capacity utilisation of above 80% is being targeted and improved over time, together with de-bottlenecking projects to increase capacity at the mills incrementally.
“A return to stable, reliable production is key to our commitment to improving our customers’ service experience after a difficult 2020 and early-2021,” Verster said, reporting that the Vanderbijlpark and Newcastle operations completed successful maintenance programmes on their blast furnaces in November and December.
The group’s sales volumes increased by 13%, or 284 000 t, to 2.5-million tonnes, underpinned by a 16% rise in domestic sales to 2.2-million tonnes. Exports decreased by 5% to 302 000 t.
MORE IMPORTS
Imports also played a larger role in meeting demand last year, with apparent steel consumption in South Africa having increased by 25% to 4.5-million tonnes, driven by the recovery of construction, mining and manufacturing.
Imports of primarily hot rolled coil, galvanised sheet and tinplate increased by 47% to 1.4-million tonnes and constituted some 30% of South Africa’s steel consumption for the year, up from 25% in 2020.
Ongoing trade protection has been heavily criticised by domestic consumers, particularly during periods of serious steel shortages in 2020 and 2021.
Nevertheless, AMSA said that it would continue to support actions that target unfair trade practices, but noted that the safeguard duties it enjoyed on some products were not extended beyond August 10, 202...