In this episode of Made With Brilliance, Chelsey and Jahnavi break down one of the hottest—and most confusing—topics in HVAC right now: the refrigerant transition. With new regulations from the EPA and accelerated timelines in New York, developers and engineers alike are navigating a complex shift from R-410A to new refrigerants like R-32 and R-454B. Chelsey and Jahnavi explain what’s changing, who it impacts, and how to approach HVAC design under the new rules. From fire-rated shafts and ventilation challenges to system selection and cost-saving workarounds, they cover the technical and practical sides of compliance while offering clarity in a time of industry-wide uncertainty.
Key Takeaways:
The refrigerant transition is real—and it’s happening fast. New EPA regulations and NY state deadlines are phasing out R-410A, especially for residential and single-phase systems.
New refrigerants bring flammability concerns. R-32 and R-454B require changes to ventilation, shaft design, and space planning due to their increased flammability and toxicity risk.
Ventilation is the biggest design challenge. Especially in NYC, where pitched-down bottom shaft vents require careful coordination with floor heights and façade constraints.
Your timeline and permit date matter. Projects permitted before January 8, 2025, may get more flexibility depending on equipment type and jurisdiction.
Commercial vs. residential systems have different deadlines. Residential projects face tighter rules now, while three-phase commercial projects have more time.
Branch box location and space volume impact design. Smaller spaces require careful calculation, and some manufacturers offer enclosure solutions to ease compliance.
Equipment substitutions aren’t always plug-and-play anymore. Certain refrigerant-compatible features may be brand-specific, locking in manufacturers once design begins.
There are still alternatives to VRF. For some projects, packaged heat pumps, water-source systems, or advanced PTACs may be more practical under the new rules.
Energy modeling is still achievable. With careful equipment sizing and zoning, projects can still meet performance thresholds—even with package systems.
MWB is proactively working with the DOB. They’re submitting CCD1s to explore exemptions and staying ahead of code changes to help clients minimize cost and complexity.
Timeline Summary:
[00:00:00] Intro and why refrigerants are a hot topic
[00:01:00] R-410A phaseout timeline and regulatory background
[00:02:00] Key differences between New York and federal regulations
[00:04:00] Permitting deadlines and phased compliance
[00:05:00] How new refrigerants affect fire rating and ventilation design
[00:06:00] Shaft ventilation strategies—natural vs. mechanical
[00:08:00] Design trade-offs: shaft continuity, offsets, and facade penetrations
[00:10:00] Heat pump vs. heat recovery systems under the new code
[00:11:00] Manufacturer-specific constraints and branch box enclosures
[00:13:00] Why project-specific design matters more than ever
[00:14:00] Cost drivers: bottom-of-shaft venting and physical space limitations
[00:16:00] Future solutions: ventilated copper, pressure testing, and upcoming standards
[00:17:00] Alternate HVAC systems: PTACs, WSHPs, and pre-packaged units
[00:18:00] Viability of package units in NYC winter conditions
[00:20:00] Impact of backup coils on energy modeling and zoning bonuses
[00:22:00] The importance of collaboration across owners, engineers, and contractors
[00:25:00] New requirements: hard copper, potential future repairs, and reclaimed refrigerants
[00:27:00] Final takeaways: educate early, check assumptions, and engage your engineer from day one