January 25, 2025

Maintenance Routines, Knock Down Hardware, Basic Shop Tools, And MORE!!!

1 hour

This Episodes Questions:

Brians Questions:

Hello Guy, Huy, and Sean,

I have two questions. 1) I'd like to hear your thoughts on your workshop maintenance routines. Are there yearly, monthly, project-ly routines to the maintenance and cleaning you do in your shops? Marc

What are your woodworking goals for 2025? Brian

Guys Questions:

Hey Guys,

First, thanks for the fantastic podcast. I always enjoy listening to you gents so much so that I've managed to get through the entirety of your past episodes. A little background: I work in a small space and am consider going with a combo jointer - planer can leave me some room for something else. I am not a a professional woodworker but an enthusiastic hobbyist. Right now I have a bench top 10" jointer (I definitely understand why Guy pretty much hates these things) and a DeWalt 735 planer. I'm happy with the DeWalt, but the jointer can get finicky if it's moved or looked at. I believe I heard in a past episode that Huy is using a Hammer A3-31 jointer-planer combo. Huy - are you in fact using a Hammer combo machine? And if so, are you happy with it? Is the fence pretty solid? If you were to buy again, what else would you consider? My other option is maybe a non-combo mid-price point Powermatic or Grizzly jointer. Any other brands to consider? It's a tough choice - spend more money but use less space or spend less money and use up more of that limited space. Would appreciate hearing from each of you on this topic. Apologies for my long winded questions, but this feels like a big decision.

Thanks again for the excellent show.

Ron

As always thank you for the podcast and sharing your knowledge. This one may be mainly for Guy as I know he’s a proponent of the Lamello Zeta P2. Like Huy I’m a bit of a tool junkie, and can't pass up a new one. I was never happy with my old Porter Cable biscuit Joiner, so I gravitated to the Domino DF500 which has been a great tool. I came across a deal where someone was selling a complete Zeta P2 system so I picked it up. I’ve watched a number of the videos guy posted using the Zeta P2 and so far she seems like a great machine, but now I have some questions that I was hoping you could point me in the right direction:

1) Is there any reason to keep my old Porter Cable Biscuit joiner?

2) I have the knock down domino accessories that I’ve used on some builds in the past. Do you have a guide line or any thoughts on when you would use the Domino vs. the Lamello?

Thanks again, Doug

Huy's Questions:

Hello gentlemen, since you have been asking for questions, here are some for you regarding tools for projects, projects for tools, and tools AS projects.

First, tools for projects. Thinking back my early days in woodworking, there were many times when I would have an idea for a project that exceeded the capabilities of my limited tool collection. Some of these were a basic as ripping a board or making an accurate cross cut. I managed to get by with the most basic table saw that I could afford and an old circular saw. Since a lot has changed in the 30 years since I started, like track saws and set-ups like MFT and Kreg's table setups, what would you guys recommend for the basic tools for someone starting out?

Second, projects for tools. As I started to improve my skills as a woodworker and more tools became available, I felt the need to add tools to my shop. To help justify the purchases, I found myself coming up with projects that would be easier if I had that "special tool/bit/blade." Have you every made a project specifically designed to justify a tool purchase, or is it just me? If so, what was the project and what was the tool?

Third, tools AS projects. A few years ago I started to get more into hand tool woodworking after inheriting some of my grandfather's collection. I also began frequenting a couple of used tool stores in Maine while on vacation where I picked up some vintage panel saws and most of a Stanley 78 rabbet plane. With some cleaning and sharpening I began to really appreciate the use of hand tools and began looking for a used router plane. I don't know if it was just the area that I live in (New England), but there are very few used router planes to be found, and the few that I did find were almost as much as a new one.

Determined to add a router plane to my arsenal I went online, found multiple different options for making my own, and then settled on the Paul Sellers' kit for the hardware and using hickory and cherry for the base. I found out to be a very fun project that taught me some new skills, and I use the tool very frequently. Have you guys done similar projects to make a useful tool that also improved your skills?

Thank you for you time. Joshua

The Black Dog Woodworks

Hello again gentlemen. You guys are the best at answering questions. My third question involves making two 11" by 11 3/4" panel doors that slide left and right in a groove cut into the top and bottom of the frame. The door panels are made of 1/2" MDF but with a 3" wide piece of Poplar that is glued to the top and bottom ends of the MDF. This is to allow for cutting the rabbet into wood instead of MDF. The rabbet will slide in upper and lower grooves in the frame.

I created my own veneer of Walnut in the front face and Poplar in the back face because I'm cheap and the back won't show. Both veneers are 7/64" thick and the long grain runs left to right (same direction of the door travel). I used Titebond Veneer glue and glued both faces at once. I sandwiched the assembly between two pieces of plywood and clamped and weighted the whole thing.

After 24 hours, I removed the clamps and saw that the panel had cupped in the direction across the grain (the same as a 12" wide board would cup). I don't understand why it cupped as I thought MDF wouldn't allow that to happen. I did use too much glue on the walnut side as there was a lot of squeeze-out. I backed off the amount of glue on the Poplar side. Was the veneer too thick? Should I have ran the back face veneer perpendicular to the front face instead of in the same direction? Did the two 3" wide Poplar pieces somehow contribute to the cupping? I am waiting on doing the second door panel until I hear your opinions on this.

Thank you for a great podcast. I hope you all keep it going.

Anthony

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