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For 30 years, 800 people at the now defunct Chamber of Mines Research Organisation (COMRO) devoted intense ongoing effort to research and development to advance mining in general and gold mining in particular.
However, during a period of very tight gold-price constraint, COMRO ceased to function in the form it had to three decades at a time when a promising portable X-ray fluorescence instrument was entering the final stretch of its developmental journey.
The portable gold analyser in question is able to quickly tell one the grade of the gold in an underground stope.
All one does is move it across the rockface and it can tell one whether it is worth mining what may look like uneconomic reef.
With the gold price and global technology both at all-time highs, South Africa's gold mining industry is seen as having major additional revenue potential from a revival of what was intensively researched and developed but could not be seen through its last stretch to the finish line.
This has been highlighted by Brian Protheroe in the book COMRO's Legacy.
"At the time, a number of industry members thought that it was an exceptional piece of equipment that had huge potential benefits," Protheroe recalled in a Zoom video interview with Mining Weekly this week. (Also watch attached Creamer Media video.)
But knowledge of it today is far from being great and at a meeting Protheroe had at one of the gold mines the other day, young mining engineers were not even aware of the ruggedised gold-grade instrument locally developed by what was one of the largest privately funded mining research and development organisation in the history of the world.
"At the time, there was a fine balance between the gold price, the working cost of mining the gold, and the grade of the gold, which is the amount of gold in the rock being mined.
"The industry was unable do a great deal about the very low gold price, which in the 80s and 90s was about $400 a ton, and it fluctuated greatly.
"Wanted was a more accurate, reliable and quick method of measuring the amount of gold in the reef being mined," Protheroe reminisced.
To get one, COMRO formed a project team and collaborated with an international instrument manufacturer to develop the portable X-ray fluorescence instrument for rapid gold measurement.
The organisation tested prototypes in laboratory and field conditions and created procedures for analysing various gold, uranium, lead, iron, carbon, silica elements in the reef.
The instrument was made portable computer compatible and the prototype showed great potential, especially on wide, low-grade reefs and those with coarse-grained gold, with grade estimates from the analyser closely matching traditional chip sample estimates.
A more accurate, reliable method was wanted. That's where the work started on developing an improved method that enabled information to be sent quickly to enable management to avoid mining reef that had too little gold in it.
What was involved in the development and testing of prototypes?
We put a team of experts together in collaboration with an external equipment manufacturer, which was our way of undertaking research. We looked at what was available, and the route followed was looking at developing a portable X-ray fluorescence instrument. The four instruments produced were laboratory tested in simulated mining conditions over a long time and issues like intrinsic safety and radiation needed addressing. Field evaluation was extensive with tests on gold, uranium, lead, carbon, and silica to obtain background X-ray fluorescence information to outline the gold, and a prototype was developed.
How was implementation and use in mines undertaken?
Because it was a new method of evaluating the grade of gold in the rock, they actually required a change in organisational structure in the traditional mining process. This involved doing in-situ analysis of the gold at th...