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When it comes to OT cybersecurity, the fundamentals still matter - even in the age of AI.
In this episode of Protect It All, host Aaron Crow sits down with Caleb Davis for a practical discussion on securing industrial environments where uptime, safety, and resilience are non-negotiable.
From legacy control systems and tight budgets to AI-powered threats and open-source security tools, Aaron and Caleb explore the real challenges organizations face every day - and the strategies that deliver meaningful protection without requiring massive investments.
A major focus of the conversation is defense in depth: building multiple layers of protection, fostering trust between IT and OT teams, and strengthening foundational cybersecurity practices before chasing the latest technology.
You'll learn:
Whether you're responsible for manufacturing, utilities, water treatment, energy, or any critical infrastructure environment, this episode delivers practical strategies you can apply immediately.
Tune in to learn how layered defenses, strong relationships, and proven fundamentals create resilient OT security programs - only on Protect It All.
Key Moments:
05:41 PLCs and network security challenges
07:24 Challenges in Updating OT Systems
11:33 Impact of Downtime on Security
16:03 Using affordable cybersecurity tools
19:14 Building Trust in Business Deals
23:01 Security challenges in medical devices
25:49 Trust and IT implementation risks
28:35 Using AI for safer software updates
31:05 Cybersecurity best practices for plants
33:40 Balancing Security Costs and Business Needs
37:50 Nurturing OT like raising kids
41:20 AI and cybersecurity concerns
About the guest : Caleb Davis is a founding member of SolaSec, a cybersecurity consulting firm specializing in advanced penetration testing for embedded and connected systems. Based in Dallas/Fort Worth, he holds a degree in Electrical Engineering from the University of Texas at Tyler and is a patent-holding expert with vast experience in hardware and firmware security. Caleb leads deep technical assessments across a range of high-impact industries, including medical devices, automotive, industrial control systems, ATMs and financial terminals, aerospace components, and consumer electronics. His work focuses on secure design, trusted boot processes, cryptographic implementations, and threat modeling, helping organizations integrate security throughout the development lifecycle and align with industry and regulatory standards.
How to connect Celeb :
SolaSec: https://solasec.io
LinkedIn: https://www.linkedin.com/in/caleb-davis-400439100/
OTPCAP (OT PCAP analysis tool): https://github.com/SolaSec/otpcap
Learn more about PrOTect IT All:
To be a guest or suggest a guest/episode, please email us at [email protected]
Please leave us a review on Apple/Spotify Podcasts:
Apple - https://podcasts.apple.com/us/podcast/protect-it-all/id1727211124
Spotify - https://open.spotify.com/show/1Vvi0euj3rE8xObK0yvYi4
By Aaron Crow | Operational Technology & Cybersecurity Host5
77 ratings
When it comes to OT cybersecurity, the fundamentals still matter - even in the age of AI.
In this episode of Protect It All, host Aaron Crow sits down with Caleb Davis for a practical discussion on securing industrial environments where uptime, safety, and resilience are non-negotiable.
From legacy control systems and tight budgets to AI-powered threats and open-source security tools, Aaron and Caleb explore the real challenges organizations face every day - and the strategies that deliver meaningful protection without requiring massive investments.
A major focus of the conversation is defense in depth: building multiple layers of protection, fostering trust between IT and OT teams, and strengthening foundational cybersecurity practices before chasing the latest technology.
You'll learn:
Whether you're responsible for manufacturing, utilities, water treatment, energy, or any critical infrastructure environment, this episode delivers practical strategies you can apply immediately.
Tune in to learn how layered defenses, strong relationships, and proven fundamentals create resilient OT security programs - only on Protect It All.
Key Moments:
05:41 PLCs and network security challenges
07:24 Challenges in Updating OT Systems
11:33 Impact of Downtime on Security
16:03 Using affordable cybersecurity tools
19:14 Building Trust in Business Deals
23:01 Security challenges in medical devices
25:49 Trust and IT implementation risks
28:35 Using AI for safer software updates
31:05 Cybersecurity best practices for plants
33:40 Balancing Security Costs and Business Needs
37:50 Nurturing OT like raising kids
41:20 AI and cybersecurity concerns
About the guest : Caleb Davis is a founding member of SolaSec, a cybersecurity consulting firm specializing in advanced penetration testing for embedded and connected systems. Based in Dallas/Fort Worth, he holds a degree in Electrical Engineering from the University of Texas at Tyler and is a patent-holding expert with vast experience in hardware and firmware security. Caleb leads deep technical assessments across a range of high-impact industries, including medical devices, automotive, industrial control systems, ATMs and financial terminals, aerospace components, and consumer electronics. His work focuses on secure design, trusted boot processes, cryptographic implementations, and threat modeling, helping organizations integrate security throughout the development lifecycle and align with industry and regulatory standards.
How to connect Celeb :
SolaSec: https://solasec.io
LinkedIn: https://www.linkedin.com/in/caleb-davis-400439100/
OTPCAP (OT PCAP analysis tool): https://github.com/SolaSec/otpcap
Learn more about PrOTect IT All:
To be a guest or suggest a guest/episode, please email us at [email protected]
Please leave us a review on Apple/Spotify Podcasts:
Apple - https://podcasts.apple.com/us/podcast/protect-it-all/id1727211124
Spotify - https://open.spotify.com/show/1Vvi0euj3rE8xObK0yvYi4

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