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What happens when someone refuses to accept "that's how it's always been done" as an answer? Rocky Batzel's story proves that persistence against overwhelming skepticism can transform lives.

When Rocky's grandmother complained about struggling to open her prescription bottles, he noticed a problem hiding in plain sight: medication packaging hadn't meaningfully changed since 1974. Traditional child-resistant closures require two hands, significant strength, and dexterity – making them nearly impossible for millions of Americans to use independently. As an ex-medical student with no background in manufacturing or packaging, Rocky seemed unlikely to disrupt this established industry.

The solution Rocky developed – Snapslide – replaces twisting motions with an intuitive sliding mechanism that requires just one hand to operate. The cap never detaches, eliminating dropped or misplaced caps while providing an audible "snap" that confirms secure closure. By removing threads entirely, the design reduces plastic usage by 27% while maintaining full child-resistance.

Rocky's journey exemplifies the realities of innovation: multiple iterations, consumer testing with different populations, and unexpected setbacks (including a factory fire that destroyed his first $50,000 mold). Rather than giving up, he refined his design to accommodate industry constraints – where pennies matter more than dollars, and change is resisted unless absolutely necessary.

At disability expos, users frequently describe Snapslide as "life-changing," restoring independence to people who previously required assistance for the simple act of accessing medication. This human impact earned Snapslide recognition from the Plastics Industry Association with their Sustainability Award – the first for a non-publicly traded company in five years.

Subscribe to hear more stories about packaging innovations that solve real human problems and the perseverance required to bring them to market in an industry resistant to change.

https://www.snapslide.com/

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The packaging industry stands at a critical inflection point as Extended Producer Responsibility (EPR) policies gain momentum across the United States. In this revealing conversation with Rob Kesabowski, Managing Director for Packaging Optimization at NTT Data, we cut through the complexity to understand how these regulations are reshaping the entire packaging landscape.

Rob brings over 20 years of packaging expertise to explain how EPR shifts waste management costs from consumers back to manufacturers and brands. While this concept has existed for decades in Europe, it's now taking root in America state by state, beginning with Oregon and soon expanding to Colorado and California. The implications are far-reaching - companies must now track exactly what materials they're using, how much packaging they're selling into each state, and prepare for fees that could significantly impact their bottom line.

What makes this conversation particularly valuable is how Rob balances the financial reality with the innovative potential. These policies create economic incentives for more sustainable packaging by making less recyclable materials more expensive. We explore real examples where previously cost-prohibitive sustainable options become competitive when EPR fees are factored in, potentially accelerating the adoption of greener packaging technologies.

The discussion dives into the practical challenges companies face - from data infrastructure needs to navigating the complex requirements across different states. As the president of the revitalized IOPP Packaging Consultants Council, Rob also shares insights on how packaging professionals are mobilizing to address these changes collectively.

Whether you're a packaging professional, sustainability manager, or simply curious about how these policies might affect the products you buy, this episode provides a clear roadmap through the changing regulatory landscape. Subscribe now to stay ahead of the packaging industry's sustainable transformation and discover how these changes might actually lead to better, more environmentally responsible packaging solutions.

To connect with Rob on LinkedIn:

https://www.linkedin.com/in/robkaszubowski/

If you want to learn more about NTT Data:

https://us.nttdata.com/en/services/consulting-services/supply-chain-consulting/packaging-optimization

And if you are in need of a packaging consultant:

https://www.iopp.org/i4a/pages/index.cfm?pageid=5106

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From lab technician to "Banding Queen," Patty Wexler's journey as a packaging pioneer breaks barriers and reshapes sustainability in the industry. After joining her father's fledgling packaging supply company in 1978, Patty transformed Wexler Packaging Products into a specialized powerhouse by focusing exclusively on paper banding technology—a decision that would prove visionary as sustainability concerns grew decades later.

Wexler's pivotal moment came in 2007 when she trademarked "Go Green with Banding" in response to Walmart's vendor packaging reduction initiative. The business case was compelling: paper bands cost pennies compared to traditional packaging while dramatically improving efficiency. Retailers reported shelves could be stocked up to 80% faster with banded products versus shrink-wrapped alternatives. Additionally, eliminating plastic and sharp cutting tools created safer working environments for retail staff.

European sustainability regulations further accelerated adoption of Wexler's solutions, particularly in the UK where strict plastic limitations drove innovation. The company developed fully recyclable paper bands using starch-based adhesives that require no poly coating, allowing companies to maintain strong branding while meeting environmental requirements.

The COVID pandemic and e-commerce boom created unexpected opportunities, with major retailers adopting Wexler's systems to efficiently prepare online orders. Today, the company's banding solutions span diverse applications from bundling medical supplies to securing produce without traditional packaging.

Throughout her 50+ year career, Patty navigated the challenges of being a woman in a male-dominated field, earning recognition as a packaging pioneer and recent induction into the Packaging Hall of Fame. Her leadership focuses on creating growth opportunities for team members and supporting the next generation through scholarships for women in packaging.

Ready to explore how sustainable banding could transform your packaging strategy? Visit the Wexler website to learn how small changes can deliver significant environmental and financial benefits.

https://wexlerpackaging.com/

https://www.precisionengsolutions.com/

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The story of materials science innovation rarely makes headline news, yet it's responsible for transformative changes in how we package products, build infrastructure, and handle waste. Dr. Tom Nosker, a National Academy of Inventors Fellow and materials science pioneer, shares his remarkable journey from Georgia mechanic to ground-breaking Rutgers researcher whose work has generated an estimated million jobs in recycling.

Dr. Nosker's career began with a practical observation at a Volkswagen dealership – mechanics suffered debilitating physical issues by their 40s, with none reaching 50 without significant problems. This insight led him to engineering school and eventually to developing revolutionary technologies in plastic recycling and composite materials. His structural plastic lumber innovations have created railway bridges sturdy enough to support military tanks, while his recent work with graphene composites promises to transform packaging with superior barrier properties.

What makes Dr. Nosker's work particularly significant is how it combines environmental sustainability with practical application. His plastic recycling technologies don't just reduce waste – they create materials superior to traditional options. The graphene composites he's developing can match aircraft aluminum for strength while providing exceptional gas barrier properties in packaging applications. Though the resulting bottles would be black rather than clear, they represent a potential breakthrough for pharmaceuticals and beverages requiring enhanced protection.

Beyond his technical insights, Dr. Nosker provides fascinating context about materials science evolution, including how the U.S. shifted from oil to natural gas for plastics production, and Thomas Gold's controversial "Deep Hot Biosphere" theory about hydrocarbon formation. As he looks toward retirement, his legacy of innovation continues expanding through global licensing agreements generating millions in sales annually.

Ready to discover how materials science shapes our packaging world? Listen now to gain insights from one of the field's most influential innovators.

https://www.precisionengsolutions.com/

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Bridget Meadows shares her journey from a 20-year career in packaging-adjacent roles to becoming a life coach who helps technical professionals get unstuck and create practical, strategic plans for change. Through her own experience of corporate burnout and personal tragedy, she discovered a passion for helping others reconnect with their values and make seemingly impossible changes possible.

• Using project management and risk assessment principles in life coaching
• How to overcome feeling stuck when professional success doesn't bring satisfaction
• The power of shifting from "what if" (fear-based) thinking to "even if" (possibility) thinking
• Breaking down overwhelming problems into manageable parts
• Creating contingency plans that make big life changes feel less risky
• Working with skeptical clients from STEM backgrounds who need practical approaches
• How to recognize when your career path no longer aligns with your core values

If you're feeling stuck and would like to work with Bridget, you can find her on LinkedIn and Instagram as Bridget Meadows Coaching or visit her bio site to book a free discovery call or a decision session.

http://bio.site/bridgetmeadowscoaching

https:www.instagram.com/bridgetmeadowscoaching

https://www.linkedin.com/in/bridget-archibald-meadows/

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Take a fascinating journey behind the scenes of pharmaceutical packaging with Leo Frias, Sales Manager at Fariba Pack, as he pulls back the curtain on the invisible world of automation that brings medications safely to pharmacy shelves nationwide.

When you grab that prescription from your local Walgreens or CVS, you're holding the end result of an extraordinarily complex manufacturing and packaging process. "The average person doesn't think twice about the world of automation that happens behind that final product," Leo explains, revealing how each bottle, blister pack, or carton requires multiple verification systems, precise machinery, and rigorous quality control before reaching consumers.

Leo shares the remarkable story of his unexpected entry into the packaging industry eleven years ago when his Italian neighbor (now colleague and friend) invited him to join a company representing over a century of combined engineering experience. Despite lacking a technical background, Leo embraced the challenge of learning the intricate world of pharmaceutical packaging automation—proving that diverse career paths can flourish in this specialized field.

The conversation explores cutting-edge projects including high-speed suppository production lines running at 22,000 units per hour and advanced packaging systems for vaccine manufacturers. We discuss how artificial intelligence is transforming the industry through deep learning algorithms and remote troubleshooting capabilities, while still maintaining the crucial human element that ensures quality and safety.

Beyond the technical aspects, Leo reveals how the industry thrives on personal connections formed at major trade shows like Interphex and Pack Expo, often strengthened through shared passions for food, fine spirits, and cigars. These relationships form the foundation of successful business partnerships that drive innovation throughout the packaging world.

Listen now to gain a new appreciation for the remarkable journey every pharmaceutical product takes before reaching your medicine cabinet. You'll never look at a simple prescription bottle the same way again!

FARIBA PACK Packaging Solutions

https://www.precisionengsolutions.com/

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Are plastic packaging’s days numbered? In this compelling episode, we explore the innovative world of fiber-molded packaging with industry expert Guido Schmitz. As the conversation unfolds, we dive into Guido’s impressive journey from a traditional packaging background to leading the charge in sustainable solutions. Discover how his work at Parpax is pushing the boundaries of what’s possible in reducing plastic usage through fiber-based materials.

Throughout our discussion, we shed light on the critical role sustainability plays in the packaging industry today. Guido shares insights regarding the urgency for change and the responsibility that lays not just with manufacturers but also consumers. By choosing eco-friendly alternatives, consumers can significantly influence corporate strategies towards more sustainable practices.

We also discuss the importance of patents in innovation within the fiber-molded packaging sector and the exploration of compostable materials that break down naturally without leaving harmful residues.

Listeners will walk away with a richer understanding of how fiber technology can provide both functional and environmental benefits, ultimately reshaping consumer perceptions of packaging and its implications on our planet. Join us as we engage in a thought-provoking dialogue on sustainability, innovation, and the potential of fiber-molded packaging to lead the way toward a greener future. Make sure to tune in, share, and leave a review to support our mission of spreading eco-conscious knowledge!

https://www.papacks.com/en/

https://www.precisionengsolutions.com/

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Ever wonder how a career in fashion could lead to a significant role in packaging? Meet Christen Cupo, the newly elected president of the New Jersey Packaging Executives Club for 2025, as she recounts her fascinating transition from fashion to becoming a pivotal figure in the packaging industry. Christen shares her career journey insights, the influence of mentors like Lori Tirelli and Rick Todd, and the transformative potential of networking. From her early days as an expediter to her current leadership position, Christen's story is a testament to how strategic relationships can accelerate career growth in unexpected ways.

Our conversation uncovers the serendipitous networking moments that can turn chance encounters into solid business connections. Whether it's sharing an Uber ride or attending NJPEC events, Christen and I explore the vibrant networking culture within the club and its impact on professional development. We celebrate NJPEC's impressive educational contributions, particularly the scholarships that are nearing a million dollars awarded. The dedication of NJPEC's members shines through, highlighting the club's ongoing success and the enthusiastic anticipation for events like the annual golf outing.

Beyond the professional realm, Christen and I dive into personal passions, from baking sourdough bread to exploring bucket list travel destinations. We share the joys and challenges of mastering a sourdough starter and the rewarding experience of sharing homemade bread with friends. Our conversation also veers into travel dreams, with Iceland's Northern Lights sparking our adventurous spirits. By blending professional insights with personal passions, this episode showcases how enriching life can be when we pursue both career ambitions and personal joys.

https://njpec.com/

https://www.precisionengsolutions.com/

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Ever wondered how a slice of free pizza could change your life's trajectory? That's how my unexpected journey into the world of Packaging Engineering began, taking me from architecture and civil engineering aspirations to discovering a passion I never knew existed. In our first episode of the Packaging Etcetera Podcast, I'm joined by my wonderful wife, Joanna, as we open up about the motivations behind launching this podcast. From hosting Packaging Roundtables at Rutgers University to searching for engaging content during my commute, the evolution of this podcast has been fueled by a desire to highlight the often-overlooked packaging industry and its fascinating intricacies.

Embark on a ride through my career path, from eye-opening internships with companies like Johnson & Johnson to the thrill of assembling high-speed production lines. Joanna and I discuss how these experiences have forged my deep connection to the industry and the significance of networking and mentorship in shaping future engineers. Personal milestones, like earning my Eagle Scout rank and exploring unexpected teaching roles, add layers to my professional journey, offering a relatable glimpse into balancing career aspirations with personal life.

As we shift gears in the episode, get a glimpse of my adventures beyond packaging, from skiing and golfing to cheering on my favorite sports teams. With a mission to provide meaningful insights and diverse perspectives, this podcast sets the stage for illuminating discussions with industry leaders and influencers like Christen Cupo and Dr. Tom Nosker. Join us on this exciting journey as we express gratitude to those who've inspired us and look forward to the engaging conversations that lie ahead in the packaging world.

Precision Engineering Solution

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