PCB Chat

As all of you are well aware, Reliability Matters is all about reliability, specifically reliability of circuit assemblies. One challenge that seems to be persistent within our space is design for manufacturability, or DfM. If you’re a contract manufacturer, no doubt you’ve had the experience of being asked to build a product that seems unbuildable. One example that rings true was the introduction of bottom terminated components or BTCs. BTC’s are marvelous components.

Industry icon Dave Hillman completed a 3,600 mile solo kayak journey down the Missouri River. Mike Konrad spoke with Dave about the inspiration for the journey, insights gained over his four-month expedition, and how his experience as an engineer helped him prepare for this epic experience.

This episode features many photographs taken by Dave Hillman on his journey. The video version showing the photographs is accessible here: https://youtu.be/7bThR5FQwHI

David Schild, executive director of the Printed Circuit Board Association of America (PCBAA), discusses the latest government policy and legislation for printed circuit board manufacturing in the US, the roadmap for government investment, the trade group's recent annual meeting in Washington, and "exposing the flaw" in the US Defense Department's procurement process.

PCBAA was founded in 2021 to advance US domestic production of PCBs and base materials. The organization is made up of corporate members of all sizes, and includes fabricators, assemblers and suppliers.

This episode of PCB Chat is sponsored by PCB West, The Largest Conference and Exhibition for Printed Circuit Board Design, Fabrication and Assembly in the Silicon Valley, coming September 19-22 to the Santa Clara (CA) Convention Center.

Thermal interface materials are used for heat transfer in a variety of electronics applications.

On this episode of PCB Chat, Claire Wemp, Ph.D, a thermal applications engineer at DuPont, discusses TIM1 materials (and explains the difference between TIM1 and TIM2), when and where they are used, who specifies them, and how they work.

Wemp is also a member of the Society Women in Electronics, and in the second half of the podcast we talk about her experience in SWE, which dates to college, DuPont's role in recruiting, and how to bend the curve in attracting more women to STEM fields.

We all strive to build products that are reliable. If you’re listening to this podcast, chances are you are concerned about or at least interested in reliability. Where does reliability start? Who is responsible for reliability? What types of reliability testing can be performed? Mike Konrad's guest on this episode will help answer these and other reliability-based questions.

Dr. Christopher Jackson is a leader, engineer and logistic specialist who has helped many organizations work toward realizing business goals through improving the reliability of their products and processes. He is cofounder of online training company IS4, founder of Acuitis Reliability, established the Center for the Safety and Reliability of Autonomous Systems (SARAS) at UCLA after retiring as a lieutenant colonel having served 17 years in the Australian Army, where he was senior reliability engineer. Dr Jackson completed his Ph.D. in reliability engineering at the University of Maryland in 2011.

Dr. Jackson has authored multiple reliability and management textbooks and teaches both professional education courses and post-graduate courses. Industries he has helped range from small satellites through to military vehicles. He is a Certified Reliability Engineer (CRE) through the American Society of Quality (ASQ), a member of the Institute of Engineers, Australia (MIEAust) and a Chartered Professional Engineer (CPEng).

Dr. Jackson's contact information:

[email protected]

https://www.acuitas.com

The PCB/MCM design software market grew in the first quarter 2023, the ninth straight quarter of growth, according to the latest data from the ESD Alliance.

Mike Buetow speaks with Wally Rhines, ESD Alliance spokesperson, and Merlyn Bruncken, market intelligence director with Siemens Digital Industries, about the record quarter, booming employment in the sector, and why the recovery in Japan be lagging the rest of the world.

When it comes to circuit assemblies, defects result in one of two situations. The preferred result of a defect is to capture it on your factory floor and repair it before it ships to the customer. The second scenario is referred to as an escape. That’s when the board ships to the customer and fails in the field. This is a scenario, all assemblers dread and strive to prevent. One way to prevent escapes is through the use of automated inspection or AOI systems.

Piwowar's career interests range from AI product development, decision science and entrepreneurship. 

It goes without saying finding talent is a big deal in electronics design and manufacturing.

John Watson is customer success manager at Altium, with more than 20 years' experience as a senior PCB designer. Watson also teaches classes on printed circuit design at Palomar Community College in San Marcos, CA.

We discuss the Printed Circuit Board Design and Advanced Printed Circuit Board Design curricula, other related courses offered at Palomar, and why he emphasizes hand routing over autorouting.

Palomar's website is palomar.edu.

Watson may be reached at [email protected] or 619-886-8860.

Watson will also participate on the Next-Generation Engineers panel at PCB West this year. The conference takes place Sept. 19-22, at the Santa Clara CA Convention Center. The panel takes place on Sept. 20, same day as the exhibition, and is free to attend; register at pcbwest.com.

Can reliability training be both entertaining and effective? The Manufacturing Game's Michelle Ledet Henley has a different approach to traditional training methods.

Mike Konrad's guest is Dr. James Whitfield. Dr. Whitfield is an associate professor of physics at Dartmouth. He earned a bachelor's of science and chemistry and mathematics from Morehouse University and a Ph.D. in chemical physics from Harvard University. He was a postdoctoral fellow at Columbia University in New York, Vienna Center for Quantum Science and Technology in Vienna and Gant University and Belgium, and he is currently an Amazon visiting academic.