January 10, 2026

Radial Arm Saw?, Making Drawers, Ignoring Wood Movement and MORE!!!

59 minutes

This Episodes Questions:

Brians Questions:

Since my work typically uses traditional joinery, I cut a lot of tenons. I’ve tried all kinds of methods, but I am really looking for that one method that works for all size boards (cutting bedrail tenons on the table saw isn’t going to happen) and is quick to setup – something that corresponds to the ease and simplicity of cutting mortises using my floor standing mortiser: using your layout lines on the workpiece, you walk up to the machine and start cutting. Easy. For that reason, I really gravitate to the idea of using a radial arm saw with a dado stack for tenons. Norm makes it look so simple: with layout lines already on the board, simply set it against the fence and set your depth of cut, and zip zip, flip, zip, and done (insert Guy’s sound effects for simple operations here). No clamps (unless it’s a small piece), no moving long unwieldy parts across a table, no complicated jigs. And best of all, you see the layout line while you make the cut – it’s not upside down as in a table saw or router table. It looks so simple, and easily a one-size fits all if you have the floorspace for a dedicated machine.

But I know radial arm saws have fallen out of favor. I hear about the danger of the saw “walking” toward the operator (can’t you just stand to the side? It can only go so far, right?), and perhaps even more vexing, they are really only available used – and I don’t have time to tinker with vintage machines, as fun as that’d be in retirement one day. I’ve heard that the ubiquitous Craftsman machines on FB Marketplace and Craigslist have a lot of deflection and the bearings and tracks the saw rides in usually didn’t wear well with age, and that the real old DeWalt’s are the best. But again, I’m hesitant to buy something that old without having the time or knowledge to refurbish it. But maybe a week unpaid to refurbish one is worth the long-term labor savings I’d get?

An alternative I’ve imagined is a router fixture (possibly even as a stand-alone table), where the router rides along a fixed fence and atop a flat reference surface, and where the workpiece is placed under that surface. Using the same router, bit and fence setup every time, I’d have reference marks on the fixture that help align the workpiece’s layout marks for consistent results. I’d walk up, insert the workpiece, align it and clamp it, set my router depth and route the shoulder of one face and then the edge facing me (yes, the router has to be held horizontal for this edge), and then route the additional meat left at the end of the tenon (if any) - then pull the piece out, flip it, align it, readjust depth if needed and route the other face and edge. The idea is to mimic the action and simplicity of the radial arm saw as close as possible, where the cutting tool is what moves rather than the workpiece, and the workpiece is quickly and easily aligned using its layout marks without complicated one-off jigs.

My questions: Is using a radial arm saw for this task as wonderful as it looks? Is it worth the time likely needed to get one reliably working? Given the safety concerns I hear, as well as the commitment required of an old machine, which of the two alternatives above would you go with? Again, with the amount of tenons but of varying kind I do, I want something easy and simple and consistent from project to project – just walk up to the machine and, referencing layout marks on the piece, start cutting.

Thanks! Michael

Do you guys use anything in your shop that is not intended or marketed for wood workers? Right now my favorite is a fabric cutting mat, i used it once to measure the angle and length of a step stool and it has lived on my MFT ever since, it covers the holes nicely and it’s pretty satisfying bringing small pieces of wood to the mat to confirm measurements.

Thanks you for a great show, Heywood

Guys Questions:

I have been driving more than usual for work and find myself listening to several episodes throughout the day. Thank you all for making my abnormal seat time enjoyable!

I am contemplating purchasing a sliding table for my Harvey Cabinet saw, specifically the Harvey Compass ST-1500.

Do any of you have any experience or insight with these types of "add-on's" versus a dedicated machine? Would this be a valuable tool for breaking down sheet goods to final dimensions instead of a track saw? I have used a track-saw in the past and do see how valuable it is, but for my situation, I would prefer to manuver large sheets through the table saw.

Thank you, Nick Halverson

Hi guys I have listened to all your podcasts and thank you for all the great material. I have a couple of questions about a walnut desk I am making for my wife. I was wondering what is a good wood choice for the drawer sides? And can I use that wood on all four sides with dovetails and then glue a piece of walnut on the front so it appears as a half blind dovetail and if so how thick can that front piece of walnut be? Thank you enjoy the podcast while driving tractor on the farm. Paul

Huys Questions:

I am a new woodworker and have built a few furniture pieces. I've been hooked into your podcasts. I always have you on on my commute. I've learnt a ton from all three of you. Keep up the great work.

My wife has asked me to build a coffee table inspired from the following:

https://www.potterybarn.ca/products/palisades-wood-coffee-table/?subGroupId=palisades-wood-coffee-table-SPAF-color-remainder&group=1&sku=706535

I'm building it from white ash. The top and shelf are 3/4 stock and the legs are laminated from 1 3/4 inch board. I have the legs and the panels already done. I'm going to build up the edges with the extra length that I already cut from both end grain and side grains of the panels (I have 8 matching strips one for each side)

As you can see from the link above this table has no aprons and the panels are attached directly to the legs while being enclosed by the legs fully. Even the top is enclosed and the legs end grain would show. Here are my questions:

1) I plan to glue the panels on one axis to one side of the legs( let's call it north south axis) and the other axis is all going to be hardware that allows for wood movement. The idea is that since nothing but the glued panels restrict the legs the expansion/contraction of the panels would just transfer to the legs and they can move with it. How crazy am I? I spent days debating this with ChatGPT. Am I misunderstanding how it will work?

2) I'm now in the step of cutting square 5x5 in notches in each corner of both panels. But I'm very concerned about accuracy. It feels like this setup is not very forgiving. For example if I make the smallest errors on the top and bottom of the same leg it may throw off the whole table where I might have gaps between the leg and panel later. I also have no band saw or a jigsaw. I want to tackle this with a track saw ( also have a table saw but this table is 42x42 and my sawstop jobsite isn't good to handle this size).

Many thanks! Amin

Hey guys, love the show, I've been meaning to send this question this question in for 3-4 years but I'm always listening in the car and forget by the time I get to my computer. So, a few years ago I moved and added a bandsaw to my shop so I could start resawing lumber and my first project to incorporate that was a humidor. The resawing went great, but my table saw was out of alignment, so the mitered corners on the box looked terrible with gaps on the outside corners. To fix that I decided to add a contrasting strip along all the edges. The carcass is birdseye maple and I added padauk by routing out a 3/32" square on all outside corners, added 1/8" strips of the padauk and then trimmed it flush. This looks great, but with one issue. The 4 vertical corners are all cross grain between the carcass and the corner banding, so seasonally while the box sides move, the banding doesn't change length, so it either protrudes or retracts a bit (maybe 1/32") from the top and bottom. This is only a cosmetic issue on this box but I was wondering how I could plan for this in the future, as I could see a situation where all the movement is at the lid side and prevents it from fully closing which could compromise the seal on a humidor.

Some of my thoughts were only gluing the middle portion of the banding down, only doing this when the carcass is a veneer over a more stable substrate, or sucking it up and getting better at mitered box corners and not needing this at all.

I have some pictures from this build at https://imgur.com/a/humidor-build-iaXKQLI Jonathan

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