Solutions Podcast Series

In this episode, we talk with Abel Cavazos with ABB's Motion High Power division on the importance of having the right motor bearing. Abel also highlights sleeve bearings on the RXT motor. 

https://search.abb.com/library/Download.aspx?DocumentID=9AKK108472A8245&LanguageCode=en&DocumentPartId=&Action=Launch

In this episode of the ABB Solutions Podcast, host Mike Murphy is joined by Robert Boyce, ABB U.S. Division Manager for IEC Low Voltage Motors, to discuss how motors are designed to perform in aggressive applications like crushers in the aggregate industry.

From heavy shock loads to extreme environmental conditions, crushers push motors to their limits. Robert shares how ABB designs motors to handle high starting torque, mechanical stress, vibration and contamination, all while maintaining reliability and efficiency.

Tune in to hear insights on:

• Aggregate Applications: How conveyors, shaker screens and crushers impact motor performance
• Starting Torque Demands: Why constant torque applications require higher locked rotor torque and overload capability
• Overbuilt Design: How larger shafts, reinforced materials and oversized bearings handle shock loads
• Vibration and Mechanical Stress: Why conduit box placement and internal components matter in aggressive environments
• Environmental Protection: How IP66 designs help protect against dust and moisture
• Electrical Reliability: Why terminal blocks provide stronger connections than flying leads in high vibration settings
• Efficiency Standards: How these motors meet and exceed IE3 and IE4 efficiency requirements
• Built for Survivability: Why durability and uptime are critical in crusher applications

References

If you would like to attend a training, head over to our U.S. Drives & PAC Automation Solutions Training page.  

Interested in learning more about ABB Drives? Join our Tech Tuesday webinars where our experts tackle topics from improving efficiency and reliability to solving maintenance issues.

Podcast 1: Misconceptions Between NEMA and IEC Efficiencies – clearing up common misunderstandings around efficiency standards and how NEMA and IEC compare in real-world applications: https://www.buzzsprout.com/1770390/episodes/11049334

Podcast 2: IEC and what it means in the US – a closer look at IEC standards and what they mean for U.S. operations, compliance, and motor selection: https://www.buzzsprout.com/1770390/episodes/10839306

In this episode of the ABB Solutions Podcast, host Mike Murphy wraps up the motor starting methods series with a deep dive into variable frequency drives (VFDs). Joined by an ABB Drives expert, the conversation explores how VFDs provide advanced motor control by adjusting frequency, voltage, and torque to match application demands.

Building on previous discussions around full voltage starters and soft starters, this episode highlights how VFDs go beyond startup—offering continuous control, improved efficiency, and significant energy savings in many applications.

Tune in to hear insights on:
 • What Is a VFD: How variable frequency drives convert incoming power into controlled output to manage motor speed and performance

• Speed & Torque Control: How VFDs allow precise control of speed, torque, and power across a wide operating range

• Energy Savings Potential: How reducing speed can dramatically lower energy consumption, especially in pump and fan applications

• How VFDs Work: A high-level look at how drives convert AC to DC and back to a controlled AC signal for the motor

• VFD vs. Other Starting Methods: How VFDs compare to soft starters and full voltage methods in functionality and cost

• Advanced Control Features: Capabilities like direct torque control (DTC), programmable settings, and system monitoring

• Real-World Applications: Where VFDs provide the most value, including conveyors, pumps, fans, and high-efficiency systems

References

If you would like to attend a training, head over to our U.S. Drives & PAC Automation Solutions Training page.  

Interested in learning more about ABB Drives? Join our Tech Tuesday webinars where our experts tackle topics from improving efficiency and reliability to solving maintenance issues.

Podcast 1: Introduction to Motor Starting Methods – foundational overview of motor types and starting methods: https://www.buzzsprout.com/1770390/episodes/18739876-introduction-to-motor-starting-methods.mp3?download=true

Podcast 2 — Motor Starting Methods: Soft Starters – understanding voltage control and reduced inrush current: https://www.buzzsprout.com/1770390/episodes/18871039

Podcast 3 — Training with ABB Project Management – defining scope, scheduling, and resources for project success: https://www.buzzsprout.com/1770390/episodes/15697913

Podcast 4: Setting and Achieving Goals – creating clarity, ownership, and direction in personal and professional growth: https://www.buzzsprout.com/1770390/episodes/17963852

Podcast 5: Focus & Productivity – building habits and structure to stay consistent and avoid burnout: https://www.buzzsprout.com/1770390/episodes/18125609

Podcast 6: Teambuilding – strengthening alignment, roles, and collaboration for high-performing teams: https://www.buzzsprout.com/1770390/episodes/17267078

In this episode of the ABB Solutions Podcast, host Mike Murphy continues the motor starting methods series with a closer look at soft starters. Joined by Brion Flaningam, ABB Drives Technical Instructor, the conversation explores how soft starters regulate voltage, reduce inrush current, and provide a smoother alternative to traditional motor starting methods.

Building on the fundamentals from the previous episode, this discussion highlights when soft starters are the right choice and how they compare to both full voltage starters and variable frequency drives.

Tune in to hear insights on:

• What Is a Soft Starter: How soft starters use SCRs (thyristors) to gradually ramp voltage up and down during motor startup
• Voltage vs. Speed Control: Why soft starters control voltage—not speed—and what that means for your application
• Inrush Current Reduction: How soft starters minimize the high current spikes seen in direct online starting
• Soft Starter vs. VFD: Key differences in cost, functionality, and when each solution makes sense
• Bypass Contactors Explained: How bypass systems reduce wear and improve efficiency once the motor reaches full speed
• Application Use Cases: Where soft starters work best, including conveyors, escalators, and simple applications where only startup control is needed
• Advantages & Limitations: Lower cost and reduced mechanical stress vs. limited control over speed

References

If you would like to attend a training, head over to our U.S. Drives & PAC Automation Solutions Training page.  

Interested in learning more about ABB Drives? Join our Tech Tuesday webinars where our experts tackle topics from improving efficiency and reliability to solving maintenance issues.

Podcast 1 — Introduction to Motor Starting Methods – foundational overview of motor types and starting methods: https://www.buzzsprout.com/1770390/episodes/18739876-introduction-to-motor-starting-methods.mp3?download=true

Podcast 2 — Business Strategy – strategic planning fundamentals to support long-term success: https://www.buzzsprout.com/1770390/episodes/17631204

Podcast 3: Training with ABB Project Management – defining scope, scheduling, and resources for project success: https://www.buzzsprout.com/1770390/episodes/15697913

Podcast 4 — Setting and Achieving Goals – creating clarity, ownership, and direction in personal and professional growth: https://www.buzzsprout.com/1770390/episodes/17963852

Podcast 5 — Focus & Productivity – building habits and structure to stay consistent and avoid burnout: https://www.buzzsprout.com/1770390/episodes/18125609

Podcast 6 —Teambuilding – strengthening alignment, roles, and collaboration for high-performing teams: https://www.buzzsprout.com/1770390/episodes/17267078

In this episode of the ABB Solutions Podcast, host Mike Murphy is joined by Brion Flaningam, ABB Drives Technical Instructor, to break down the fundamentals of motor starting methods. Based on a recent webinar, this episode walks through the basics of motor types, full voltage starters, and reduced voltage starting methods. Brian explains how different starters manage inrush current, how traditional direct online methods compare to more advanced approaches, and why Y delta starters are commonly used in certain applications. Tune in to hear insights on:

• Types of Motors: A high-level overview of asynchronous, synchronous, and permanent magnet motors, along with key differences in speed and configuration.
• Three Phase Focus: Why this discussion centers on three phase motors and the importance of adhering to NEC requirements.
• Inrush Current Explained: What happens during motor startup and why managing inrush current is critical for performance and protection.
• Full Voltage Starters: How direct online, reversing, and two-speed starters operate and where they are typically used.
• Reversing and Two-Speed Control: How phase swapping and multiple windings allow for direction changes and speed selection.
• Advantages and Limitations: Why full voltage starters provide strong starting torque but introduce high current and heat.
• Y Delta Starters: How changing motor winding configuration reduces inrush current and when this method is most appropriate.
• Timing Considerations: Why proper transition timing in Y delta starters is critical to avoid transients and performance issues.

References

If you would like to attend a training, head over to our U.S. Drives & PAC Automation Solutions Training page.  

Interested in learning more about ABB Drives? Join our Tech Tuesday webinars where our experts tackle topics from improving efficiency and reliability to solving maintenance issues.

Podcast 1: Business Strategy – strategic planning fundamentals to support long-term success: https://www.buzzsprout.com/1770390/episodes/17631204

Podcast 2: Training with ABB Project Management – defining scope, scheduling, and resources for project success: https://www.buzzsprout.com/1770390/episodes/15697913

Podcast 3: Setting and Achieving Goals – creating clarity, ownership, and direction in personal and professional growth: https://www.buzzsprout.com/1770390/episodes/17963852

Podcast 4: Focus & Productivity – building habits and structure to stay consistent and avoid burnout: https://www.buzzsprout.com/1770390/episodes/18125609

Podcast 5: Teambuilding – strengthening alignment, roles, and collaboration for high-performing teams: https://www.buzzsprout.com/1770390/episodes/17267078

In this episode of the ABB Solutions Podcast, host Mike Murphy is joined by Priit Noor from ABB’s High Power Division and Tim Salibi, Wind Segment Sales Manager at ABB. They discuss how wind energy has evolved into a reliable and scalable power source and how operators can better manage critical wind assets over their lifecycle. Tune in to hear insights on:

• The Evolution of Wind Power: How wind energy has scaled from early generation systems to multi-megawatt turbines that support today’s grid demand.
• ABB’s Role in Wind Energy: How ABB supports wind operators across electrification, asset reliability, and energy delivery.
• Operational Challenges in Wind Operations: How system complexity, remote locations, and accessibility impact maintenance and availability.
• Lifecycle Management of Wind Assets: How operators navigate OEM service agreements, post warranty maintenance, and long term asset planning.
• Maintenance, Repair, and Life Extension Strategies: How predictive maintenance, generator repair decisions, and life extension options help control costs and maximize asset value.

References

If you would like to attend a training, head over to our U.S. Drives & PAC Automations Solutions Training page.  

Interested in learning more about ABB Drives? Join our Tech Tuesday webinars where our experts tackle topics from improving efficiency and reliability to solving maintenance issues.

Learn more about ABB's wind power solutions: https://new.abb.com/windpower.

In this episode of the ABB Solutions Podcast, host Mike Murphy is joined by Randy Stevens, North American Training Manager for Automation Solutions. They explore the “Good, Better, Best” mindset and how it applies far beyond product comparisons, impacting project execution, training, team performance, and continuous improvement. Randy explains why striving for perfection too early can stall progress and why delivering something good is often far better than delivering nothing at all. Tune in to hear insights on:

• Good, Better, Best Thinking: Why having something functional is better than waiting indefinitely for perfection.
• The Hidden Worst Case: How having nothing is often the most damaging outcome in projects and processes.
• Perfection vs. Progress: Why perfectionism can create paralysis and delay real world impact.
• Continuous Improvement: How starting with good creates momentum that leads to better and eventually best outcomes.
• Training and Product Development: Applying the mindset to classes, learning content, and real world execution.
• Feedback and Debriefs: Using lessons learned, customer feedback, and team input to refine and improve results over time.
• Leadership and Team Enablement: Supporting teams by encouraging progress, learning, and growth rather than nitpicking details.

References

If you would like to attend a training, head over to our U.S. Drives & PAC Automations Solutions Training page.  

Interested in learning more about ABB Drives? Join our Tech Tuesday webinars where our experts tackle topics from improving efficiency and reliability to solving maintenance issues.

Podcast 1: Business Strategy – strategic planning fundamentals to support long-term success: https://www.buzzsprout.com/1770390/episodes/17631204

Podcast 2: Training with ABB Project Management – defining scope, scheduling, and resources for project success: https://www.buzzsprout.com/1770390/episodes/15697913

Podcast 3: Setting and Achieving Goals – creating clarity, ownership, and direction in personal and professional growth:https://www.buzzsprout.com/1770390/episodes/17963852

Podcast 4: Focus & Productivity – building habits and structure to stay consistent and avoid burnout:https://www.buzzsprout.com/1770390/episodes/18125609

Podcast 5: Teambuilding – strengthening alignment, roles, and collaboration for high-performing teams: https://www.buzzsprout.com/1770390/episodes/17267078

In this episode of the ABB Solutions Podcast, host Mike Murphy continues the discussion with Abel Cavazos and Wayne Paschal from ABB’s High Power Division. This second installment focuses on how environmental conditions, enclosure selection, and proper monitoring can significantly impact motor life and reliability, especially in high-power and high-criticality applications. Tune in to hear insights on:

• Motor Enclosure Selection: How WP2, TFC, TX, and TWAC designs differ, when each is appropriate, and how contamination, cooling efficiency, and horsepower size influence enclosure choice.
• Environmental and Cooling Considerations: Why airborne contaminants, restricted airflow, dirty cooling tubes, and clogged filters can lead to overheating, and which enclosure types help mitigate these issues.
• Maintenance Practices: Practical steps facilities can take to maintain high-power motors, including differential pressure monitoring, tube cleaning, fin maintenance, and planning for long turnarounds.
• Monitoring for Reliability: How stator RTDs, bearing RTDs, vibration checks, and temperature delta tracking help plants shift from reactive to predictive maintenance.
• Criticality and Feature Selection: How CR1 through CR4 ratings influence the level of monitoring required, and why adding diagnostic features helps reduce unplanned downtime.
• PCIC Presentation Insights: Background on the paper titled The Cost of Specifications Reducing Motor Features Based on Process Criticality Without Sacrificing Reliability, how it ties into API 541, API 547, and IEEE 841, and why it sparked new thinking around criticality at PCIC.

References:

Transforming industry with energy-efficient motors and reliable power generators: https://new.abb.com/motors-generators

In this episode of the ABB Solutions Podcast, host Mike Murphy is joined by Randy Stevens, North American Training Manager for Automation Solutions. They discuss the value of mentorship and how it strengthens both personal and professional growth. Randy explains how mentors help accelerate development through active listening, guiding questions, and supportive accountability. He also highlights how mentorship improves onboarding, builds confidence, and reinforces leadership skills within an organization. Tune in to hear insights on:

• Benefits of Mentoring: How both the mentor and the mentee gain confidence, clarity, and accelerated growth.
• Listening First: Why great mentors prioritize active listening to understand goals, motivations, and challenges.
• Guiding Through Questions: How asking thoughtful, open-ended questions helps mentees determine their own direction.
• Supportive Accountability: Encouraging progress by holding mentees accountable in a constructive and confidence-building way.
• Strengthening Onboarding: How pairing new employees with experienced peers shortens the learning curve and reduces overwhelm.
• Building Leadership Skills: Why teaching and coaching reinforce the mentor’s own knowledge and leadership capabilities.
• Seeking the Right Guidance: How identifying and learning from experienced individuals can accelerate career development.

References

If you would like to attend a training, head over to our U.S. Drives & PAC Automations Solutions Training page.  

Interested in learning more about ABB Drives? Join our Tech Tuesday webinars where our experts tackle topics from improving efficiency and reliability to solving maintenance issues.

Podcast 1: Business Strategy – strategic planning fundamentals to support long-term success: https://www.buzzsprout.com/1770390/episodes/17631204

Podcast 2: Training with ABB Project Management – defining scope, scheduling, and resources for project success: https://www.buzzsprout.com/1770390/episodes/15697913

Podcast 3: Setting and Achieving Goals – creating clarity, ownership, and direction in personal and professional growth: https://www.buzzsprout.com/1770390/episodes/17963852

Podcast 4: Focus & Productivity – building habits and structure to stay consistent and avoid burnout: https://www.buzzsprout.com/1770390/episodes/18125609

Podcast 5: Teambuilding – strengthening alignment, roles, and collaboration for high-performing teams: https://www.buzzsprout.com/1770390/episodes/17267078

In this episode of the ABB Solutions Podcast, host Mike Murphy is joined by Abel Cavazos and Wayne Paschal from ABB’s High Power Division. The discussion focuses on understanding criticality levels in motor applications, how they impact equipment selection, and what facilities should consider to reduce procurement time and increase reliability. Tune in to hear insights on:

• Understanding Criticality: How CR1–CR4 ratings impact production risk, repair strategy, and motor specification.
• Purchasing Considerations: Why motor starting capability, torque requirements, and electrical system limitations drive design choices.
• Motor Starting Characteristics: How different applications—pumps, fans, conveyors, mills—affect rotor/stator design, starting current, and heat management.
• High-Inertia & Fully Loaded Starts: What engineering adjustments are required to ensure motors can safely start under demanding conditions.
• Bearings & Protection: The differences between anti-friction and sleeve bearings, and why lubrication, seals, and contamination control are essential for reliability.

References:

Transforming industry with energy-efficient motors and reliable power generators: https://new.abb.com/motors-generators