Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

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Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance episodes

  • What Were They Thinking
    What Were They Thinking
    Abstract

    Kirk and Fred discussing what engineers estimated stress and environmental use conditions and loads for long term use and reliability during new product development

    Key Points

    Join Kirk and Fred as they discuss Fred’s LED light bulb failures, corroded printer, and Kirk’s household appliance failures and what conditions and use environments are anticipated for each product.

    Topics include:

    • Customers put a product where they need to use it, not really considering suggestions or specifications of the manufacturer.
    • How much load of food and material did dishwasher design engineers expect users to leave on the dishes or allow to get into the system (such as teabags)
    • Electronics systems built for Marine environments may have some conformal coatings to protect against salt spray but not much more change from typical use on land.
    • We can’t expect electronics and systems to withstand extreme stress events, although they can be very robust otherwise.
    • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

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      Show Notes

      Here is a link to Kirk’s book co-authored with John J. Paschkewitz available from Amazon “Next Generation HALT and HASS: Robust Design of Electronics and Systems”

      The post SOR 488 What Were They Thinking appeared first on Accendo Reliability.

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    • Reliability and Supply Chain
      Reliability and Supply Chain
      Abstract

      Carl and Fred discussing the interaction of reliability engineering with supply chain management.

      Key Points

      Join Carl and Fred as they discuss the difference between supplier quality and supplier reliability, and how to ensure supplier parts are reliable.

      Topics include:

      • How to address supplier reliability risk
      • We know who has responsibility for supplier quality. Who has responsibility for supplier reliability?
      • What questions should purchasing ask prospective suppliers about reliability?
      • What works and doesn’t work in attaining supplier reliability?
      • Identify the most critical parts and ensure suppliers meet reliability objectives
      • How are reliability requirements specified for suppliers?
      • Reliability needs to have a place at the purchasing table
      • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

        Download Audio RSS
        Show Notes

         

        The post SOR 487 Reliability and Supply Chain appeared first on Accendo Reliability.

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      • Reliability and Product Development
        Reliability and Product Development
        Abstract

        Carl and Fred discussing the subject of how to integrate reliability into your company’s product development process.

        Key Points

        Join Carl and Fred as they discuss how every company has a defined process to develop products, and reliability needs to fit into that process.

        Topics include:

        • Reliability must be designed-in to products and processes
        • How do you accomplish DFR?
        • What are the barriers to DFR?
        • Translating from reliability to measurable design characteristics
        • How can DFR be integrated into design tasks during product development?
        • Role of reliability in concept development stage
        • Surfacing predominant failure mechanisms early in product development
        • Integrating reliability into design reviews
        • What will fail, when, and how will you know?
        • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

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          Show Notes

          Past SORs with DFR focus, recorded by Fred and Carl. They can be found on Accendo Reliability website.

          SOR 260 The Essence of DFR

          SOR 206 Importance of DFR”

          SOR 194 Integrating DFR into your Organization

          SOR 369 Principle 2: Design in Reliability.

          The post SOR 486 Reliability and Product Development appeared first on Accendo Reliability.

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        • Does Reliability Improvement Imply Change Management
          Does Reliability Improvement Imply Change Management
          Abstract

          James and Fred discussing how being good at change management matters for reliability folks.

          Key Points

          Join James and Fred as they discuss the basic steps for change management at work, after a bit of discussion around the new addition to James’ family.

          Topics include:

          • Dealing with changes is more difficult when there is a lack of motivation.
          • Change management in a world with a lot of change that is already underway.
          • Understanding ‘what is in it for them’ helps to build motivation.
          • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

            Download Audio RSS
            Show Notes

             

            The post SOR 485 Does Reliability Improvement Imply Change Management appeared first on Accendo Reliability.

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          • FMEA: Top Down or Bottom Up
            FMEA: Top Down or Bottom Up
            Abstract

            James and Fred discussing prioritizing risks to solve in the world of asset management.

            Key Points

            Join James and Fred as they discuss the use of FMEA to prioritize what risks to production or uptime to address.

            Topics include:

            • Design vs Equipment FMEA
            • Including maintenance folks with design, FMEA works
            • Dealing with top down or bottom up approaches
            • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

              Download Audio RSS
              Show Notes

              FMEA Resources on Accendo Reliability

              The post SOR 484 FMEA: Top Down or Bottom Up appeared first on Accendo Reliability.

              0 min
            • Reliability Value Calculation
              Reliability Value Calculation
              Abstract

              Carl and Fred discussing reliability methods from a value perspective. The value of your finding needs to be comparable to what the organization is valuing.

              Key Points

              Join Carl and Fred as they discuss the role of high-value in each and every reliability task, and how it can be encouraged and attained.

              Topics include:

              • The value of meetings
              • Everything we do should add value
              • Learn the language of management
              • Adding the dollar quantification to your finding
              • Reliability information can be translated to cost
              • Life cycle costing
              • Value estimation when payoff is not immediate
              • Steven Covey urgency vs importance quadrants
              • The value of failures
              • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

                Download Audio RSS
                Show Notes

                Estimating the Value of Reliability Activities Webinar

                The post SOR 483 Reliability Value Calculation appeared first on Accendo Reliability.

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              • Celebrate Failure
                Celebrate Failure
                Abstract

                Carl and Fred discussing the importance of discovering and understanding failures during product development.

                Key Points

                Join Carl and Fred as they discuss why inducing failures is an essential part of reliability programs.

                Topics include:

                • Thomas Edison quote
                • Discover and learn from failures
                • Generate failures by testing to failure, accelerated testing, or HALT
                • Addressing attitude that failures are bad
                • Find the predominant mechanisms of failure
                • Educate management on value of failures
                • Know your design margin
                • Modeling failure mechanisms
                • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

                  Download Audio RSS
                  Show Notes

                   

                  The post SOR 482 Celebrate Failure appeared first on Accendo Reliability.

                  0 min
                • Setting Priorities for a Reliability Program
                  Setting Priorities for a Reliability Program
                  Abstract

                  James and Fred discussing a few details around asset management setting priorities.

                  Key Points

                  Join James and Fred as they discuss a few tips to provide specific objectives for the reliability program.

                  Topics include:

                  • An outline to select the right set of tools and techniques starting with asset criticality.
                  • How to provide focus and direction for the reliability engineering work.
                  • Connecting priorities to business objectives and adding value.
                  • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

                    Download Audio RSS
                    Show Notes

                     

                    The post SOR 481 Setting Priorities for a Reliability Program appeared first on Accendo Reliability.

                    0 min
                  • Role of Reliability in a Maintenance Program
                    Role of Reliability in a Maintenance Program
                    Abstract

                    James and Fred discussing improving a reliability program within a maintenance program.

                    Key Points

                    Join James and Fred as they discuss the concept that reliability is more than failure analysis.

                    Topics include:

                    • How can reliability engineering really help the maintenance program?
                    • “Just another group tell us what to do” resistance.
                    • The importance of change management.
                    • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

                      Download Audio RSS
                      Show Notes

                       

                      The post SOR 480 Role of Reliability in a Maintenance Program appeared first on Accendo Reliability.

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                    • Tips for Improving People Skills
                      Tips for Improving People Skills
                      Abstract

                      Carl and Fred discussing the broad subject of people skills in the application of reliability engineering. The ability to influence other people in a positive and constructive manner, is an essential skill.

                      Key Points

                      Join Carl and Fred as they discuss their own experiences in the softer skills, often called “people skills.”

                      Topics include:

                      • You can do specific things that cause a change in other people
                      • Teach soft skills to supplement hard skills of reliability
                      • Developing good people skills is a life-long endeavor
                      • You often have to get away from your desk and go out into the organization in order to influence people in the direction of design for reliability
                      • If you don’t talk with the project or engineering people that need to make informed decisions, you are not doing your job
                      • Sometimes you have to push yourself out of your comfort zone
                      • You are trying learn what people need and to change minds in a positive and constructive manner
                      • Fred and Carl share specific experiences in improving people skills
                      • Enjoy an episode of Speaking of Reliability. Where you can join friends as they discuss reliability topics. Join us as we discuss topics ranging from design for reliability techniques, to field data analysis approaches.

                        Download Audio RSS
                        Show Notes

                         

                        The post SOR 479 Tips for Improving People Skills appeared first on Accendo Reliability.

                        0 min

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