Stirring Success with EvenMix

Welcome to the EvenMix® Bung Mixer assembly guide. I'll walk you through how to easily set up your mixer for immediate use. The EvenMix® bung mixer is designed to mount directly to the 2-inch NPT bung hole on your 55-gallon drum or other vessel. Our patented folding props slip through the bung aperture and open with centripetal force, working effectively in both inside and center bung positions. Assembly is straightforward and can be completed by one person in just a few steps. First, insert your mixing shaft into the drum bung, including the stainless steel reducer. Next, insert the mixing shaft into the output of the drive and tighten the through bolt. Attach the drum bung fitting to the drive. Then insert the assembled mixer into the drum, ensuring it fits snugly inside the hole. Note that the fitting is designed to hook within the drum bung. These mixers are universal, suitable for both plastic and steel drums.

Use the adjustable bolt to secure the container, providing a firm grip on the drum between the handle and the hook. To remove, simply release the handle and pull out of the drum. Our mixers weigh 12 pounds or less, making them significantly lighter than competitors' models that typically weigh 25 to 100 pounds. This lightweight design allows for easy transfer from one drum to another. The EvenMix® system works with various materials including viscous substances, slurries, liquids, and powders. Our mixers function in containers from 1 to 55 gallons and can fit openings as small as 2 inches. If you have any questions about installation or need assistance selecting the right model for your application, please call us at 440-236-6677.

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Welcome to our assembly guide for the EvenMix Open Top Container Mixer. Made entirely in the United States, our mixers deliver outstanding quality for both IBC tote and drum applications. Installing your Open Top EvenMix Mixer is straightforward. Begin by inserting your mixing shaft into the Open Top Bracket. Next, insert the mixing shaft into the output of the Drive and tighten the Through Bolt. Secure the Open Top Bracket to the Drive. Insert the mixer into your container, then tighten the screw to keep it firmly positioned. Remember that the mixer's angle can be adjusted to 15, 25, or 35 degrees as needed. To remove, simply unfasten the bracket and pull the Container out.

Our clamp mount attaches easily to open containers of all shapes and sizes. With our electric drive weighing only 12 pounds and our air drive just 9 pounds, installation is effortless for a single person. The variable speed control ranges from 1 to 20 on our Electric Geared Digital Drive, providing precise mixing between 40 and 150 RPM. When finished, the lightweight design allows for easy removal and transport without the excessive weight of competitor models. The EvenMix system offers exceptional energy efficiency, using about the same electricity as a ceiling fan. Simply plug into a standard 120-volt outlet and experience powerful, even mixing throughout your container, reaching every corner right down to the bottom. Our revolutionary blade design ensures thorough mixing regardless of your container type or material viscosity.

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When using an IBC Bridge, there are two significant advantages to consider. First, it allows you to view and monitor your mixture as it's being mixed. Since IBCs are translucent, it can be difficult to see inside, but the 6-inch aperture on the IBC bridge provides clear visibility into the mixing process. Second, the bridge enables you to add ingredients or take samples during mixing without interruption. You can start with a basic component like water and gradually add more ingredients through the 6-inch opening while continuing to mix. Our customers particularly value these features of the EvenMix® IBC bridge, which is portable, easy to handle, and lightweight. The EvenMix® IBC Tote Bridge is compatible with all standard IBC Tote sizes. It's durable, provides visibility into your mixture, and allows for material addition during mixing. It features two strong handles that attach to the IBC cage for secure mixing. The bridge maintains your mixer level regardless of how uneven the IBC bottle has become, and operators appreciate its adaptability and lightweight design.

The EvenMix® IBC Tote Mixer offers reliability, efficiency, and lightweight construction. Intermediate bulk containers often contain various liquids requiring proper mixing in short timeframes. Our management team prioritizes quality and handling when designing mixing equipment, implementing unique technology exclusive to EvenMix® products. The EvenMix® flow blade provides exceptional vertical mixing, ensuring contents are evenly distributed throughout the IBC. Our proprietary technology incorporates NASA-based innovation for optimal mixing performance. While it won't take you to space, this mixer delivers impressive power with a 6/10 HP air motor and complete flexibility. Operators can transfer the motor between totes or use multiple mixers with a single motor.

Installation is straightforward even for inexperienced operators. The entire mixer weighs just nine pounds and fits easily into a six-inch aperture. Simply insert the blade and screw in the associated lid—no additional equipment required. The EvenMix® IBC Tote Mixer has been tested to 50,000 cps. We've successfully mixed sludge with mustard-like consistency that had settled for over a year, achieving consistent results in just three minutes. EvenMix® creates effective circulation using a large surface blade custom-designed to exact specifications. Our patented blade technology consistently delivers superior mixing performance. Both design and manufacturing are done in the United States, ensuring timely delivery without customs delays.

With American-based customer service, manufacturing, and design, we deliver a superior product with exceptional quality. Our tote mixing systems were developed in Cleveland with the assistance of a NASA engineer, resulting in outstanding durability and longevity—two of our company's most valuable assets.

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EvenMix® mixers are revolutionizing industrial mixing with simplicity, durability, and innovation. Our lightweight yet robust design eliminates the need for forklifts while delivering powerful performance in challenging mixing scenarios. What sets EvenMix® apart is our patented Mixed Flow Blade technology. These unique blades fold to fit through small openings like a 6-inch hole, then unfold to distribute contents uniformly throughout containers. Our 55-gallon drum mixers offer versatility with the option to use one or two mixing positions, giving you greater control with our patented inverted blade design. Powered by standard 110-volt outlets, our electric motors use minimal energy—only about 2 amps during normal operation, similar to a low-speed ceiling fan. This energy efficiency translates to lower operational costs, helping your bottom line while maintaining precision mixing capabilities.

We designed EvenMix® to be economical, portable, and accurate for various industrial applications. Our electric motors offer precise control with speeds from 40 to 150 rpm, adjustable directly on the digital screen with four operating modes. Now, we're taking convenience to the next level with remote start capability. By pairing your EvenMix® with a Kasa Outdoor smart plug, you can control your mixer remotely via WiFi and a smartphone app. This robust combination allows you to set up mixing operations from anywhere, with the mixer performing pre-operation checks and countdowns automatically. This feature eliminates the need for constant operator presence, saving you time and resources. EvenMix® continues to innovate with solutions that enhance functionality and efficiency. Whether you need electric or pneumatic power, different sizes, or specialized configurations, we work closely with clients to create the perfect mixing solution for any operation.

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EvenMix® stands out in the industry with our energy-efficient mixer design. Thanks to our development team, which includes a former NASA engineer, we've created mixers that deliver superior performance while using minimal energy. Our electric drive mixer operates at just 4 Amps maximum, compared to competitors that require 12 Amps. To put this in perspective, our mixer uses the same amount of energy as a ceiling fan, while others use as much as a portable pizza oven. Despite using only one-third of the energy, EvenMix® produces 30 NM of torque (22 Ft. Lbs.), which is 50% more than competitors' typical 20 NM (15 Ft. Lbs.). Our pneumatic motors are equally impressive, using about 13 CFM compared to the industry standard of 30 CFM. Again, we generate more torque while consuming just one-third of the energy other mixers require.

EvenMix® mixers are also remarkably lightweight at just 9-12 lbs., while traditional mixers weigh between 25-100 lbs. This eliminates the need for forklifts and reduces workplace safety concerns. Proudly made in the USA, our tote mixing systems are designed, developed, and manufactured in Cleveland. Our patented blade design creates a 3D mixing action that reaches even the bottom corners of containers for more uniform mixing. The EvenMix® IBC Tote Mixer is constructed from reinforced steel capable of bearing 800-inch pounds of force. We use 316 stainless steel with Powder Coat Epoxy, ensuring chemical resistance during mixing operations. Our unique folding blade design fits through a 6-inch opening and then expands to distribute contents evenly throughout the container.

By choosing EvenMix®, you'll not only save on energy costs but also reduce raw material usage through more consistent mixing, all while enjoying an easy-to-use, lightweight, and powerful mixing solution.

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EvenMix Announces Major Updates at New Cleveland Office Location. A new home for innovation and customer support, EvenMix enhances operations at its expanded Cleveland facility. EvenMix has revealed updates to its newly established office at 4641 Spring Road, Cleveland, Ohio 44131. The expanded location reflects EvenMix's continued focus on customer success, product development, and streamlining services for its fast-growing mixing technology business. As EvenMix moves into this new space, its team is poised to offer a better user experience across all fronts, from engineering to customer support and product shipping. EvenMix's relocation brings a variety of operational improvements under one roof. This 10,000-square-foot facility now houses all of EvenMix's functions, including engineering, administration, production, and warehousing. The previous layout had the staff divided across multiple buildings, which limited collaboration and created logistical challenges. By consolidating, the company enhances communication among teams, improves the product build process, and accelerates turnaround times for customers.

Located just a short drive from its original manufacturing area, the new space enables the team to maintain strong relationships with local suppliers while expanding its logistical capacity. With the office, warehouse, and production team all under the same roof, the company operates more efficiently, enabling same-day shipping on many products and quicker resolution of customer needs. EvenMix is recognized for its lightweight, portable mixing systems, which are revolutionizing how industries mix materials in drums, totes, and tanks. Its line of mixing equipment, specifically the Tote Mixer, IBC Mixer, and Drum Mixer, serves clients in agriculture, chemicals, food and beverage, paint, coatings, water treatment, and more. The product line has become a standout in the mixing equipment industry due to its easy-to-use clamp-on design, energy efficiency, and adaptability to different container types. Its Tote Mixer and IBC mixer are favored for their unique folding blade design, which expands inside the container for thorough mixing, then folds flat for easy insertion and removal. The Drum Mixer also offers the same precision mixing capability for 55-gallon drums. Small labs and large manufacturing operations trust it. EvenMix's mixers thus stand out for their air or electric-powered options, patented variable mixing blades, and ability to deliver uniform mixing without creating air bubbles or damaging contents.

Another major shift in the new location is the improvement in customer service. Phone support is more consistent and responsive, and the engineering team has better access to direct feedback and order management. With its central location, the team can quickly test and evaluate products or address custom application requests in real-time. EvenMix has also taken the opportunity to modernize its office and meeting areas to reflect its tech-driven approach. Customers and partners who visit the new site will find a professional environment where innovation and practicality merge. The company continues to support clients throughout North America and internationally, with a focus on expanding into new markets.

What separates EvenMix from traditional mixing equipment providers is its focus on engineering-driven solutions. Founded by aerospace engineers, the company has brought aerospace principles of lightweight strength and torque efficiency to the industrial mixing field. This approach has earned the company a growing list of satisfied clients across various sectors that rely on efficient, portable, and durable mixing tools. Learn more about EvenMix and its top-quality mixers by visiting its website at evenmix.com/whats-changed-at-evenmixs-new-office-location. EvenMix engineers and manufactures high-quality portable mixers for drums, totes, and tanks. Its patented mixing technology is used across industries to improve product consistency and mixing efficiency.

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In the industrial mixing world, flexibility is key. EvenMix® offers a revolutionary approach with interchangeable pneumatic and electric drive systems. Our standard 32-inch shaft, extendable to 72 inches, can hold up to three blades and works with both drive types. Why is this significant? The shaft and blades are the most expensive components. With our system, you can purchase one shaft and blade combination, then switch between electric and pneumatic drives based on your power availability. This customizable solution minimizes downtime and maximizes efficiency right on your shop floor. EvenMix® stands apart from conventional industrial mixers. Despite weighing just 12 pounds or less, our mixers deliver exceptional power. They're designed to evenly mix substances of various viscosities directly in their original containers, from drums and barrels to IBC totes.

The lightweight design allows a single person to move the mixer between containers without heavy equipment. Compare this to competitors weighing 25-100 pounds that require forklifts to relocate. Our versatile product line includes IBC Tote Mixers, Drum Mixers, Clamp Mount Mixers, and Tank Mixers. These serve numerous industries including water treatment, adhesives and resins, personal care, CBD, oil and gas, mining, fertilizers, paints, chemicals, beverages, agriculture, and more. For power options, our pneumatic motors offer precise speed regulation, high starting torque, and substantial power. While they require maintenance of grease and oil reserves, their performance in demanding applications is unmatched.

Our electric motors operate on standard 110-volt power, drawing only 2-4 amps—similar to a low-speed ceiling fan. This economical option provides superior control with variable speeds from 40 to 150 RPM, displayed on a digital screen with four operation modes. Air mixers typically outlast electric models. When material becomes too thick, pneumatic mixers simply stall, while electric ones might overheat and sustain damage. Your choice between pneumatic and electric should consider your specific application, material viscosity, and available power sources. With EvenMix®, you're not limited to one option. Our interchangeable system gives you the most versatile mixer on the market, adapting to your needs rather than forcing you to adapt to the equipment.

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EvenMix® – How do EvenMix® Blades Work

Have you been frustrated with your mixer and just know there has to be something better on the market? EvenMix® founders were, too, so we set out to build the industry standard. We worked hard to develop a mixer that will allow our customers to get that perfect even mix they have been looking for every time. The quality of your product depends on mixing it, and that’s why you shouldn’t settle for anything less than an EvenMix®.

Let’s start by looking at the industry and determining how most mixers work. Most make use of a fixed and small boat propeller blade, and other mixer blades feature a fixed pitch blade that draws air into the liquid by creating a vertical lift and vortex.

EvenMix® developed innovative blades with changeable pitch. This blade starts at 30° and works its way up to 90°. This bend is essential for generating both horizontal dispersion and vertical lift of liquid, resulting in a 3-D circulation and mixing action within the container.

Our blades rotate counter-clockwise, allowing them to sweep the bottom of the container while they mix, moving liquid up the sides to the top and back down the center. For most materials, this convection action results in superior even mixing.

Because we don’t want to suck air into the mix, shear your liquid or generate a vortex, our mixers have a maximum speed of about 150 RPMs, sufficient for most applications. Most commercial mixers only combine vertically, shear the product’s molecules, mix at significantly greater rates, and frequently inject air into the liquid.

We have patented our blades because of their unique properties and full 3-D mixing.

Design of a Tank Mixer

EvenMix® Tank mixing systems are utilized in various industries, and our technology has been refined to accommodate some of the most complex mixes.

EvenMix® Tank Mixers are built to be efficient and dependable. Your materials will consistently mix and circulate thanks to our innovative EvenMix® blades with variable pitch.

Our tank mixers are available in various sizes, depending on the viscosity and amount of the material being mixed. Even our largest tank mixers, which hold 5,000 gallons, are easy to use and lightweight.

The innovative EvenMix® blades on our electric or air geared motors feature a variable speed control that runs up to 135 rpm and has a variable speed control from 20 down to 1. For combinations up to 2,000 cps, an even mix can be achieved. Allow our mixers to do the heavy lifting for you and your employees!

You can reduce material input and save money by mixing your materials or resins evenly across an IBC. The shape and design of the Mixed Flow Blades are distinctive, and they fold to fit through the 16″ aperture while unfolding to distribute the contents around the tank evenly.

How EvenMix® Improves Your Tank Mixer

Tank Mixers on the market today are intended to agitate mixtures in various shapes and sizes of containers. However, many of these tanks are difficult to deal with due to their low efficiency, enormous weight, and a variety of other issues. We have worked hard to improve the technology behind our tank mixers to give our clients the greatest mixing experience possible.

Using our revolutionary 3D mixing blades, our poly tank geared mixers provide a superior mix. These blades’ changeable pitch is unlike any other. The liquid is easily pumped in circular motions throughout the container, resulting in a totally even and equal mix. We tested a variety of materials with different viscous to ensure we had achieved our goal. Our innovative technologies enable you to mix chemicals at speeds of up to 2,000 cps. Solids are kept suspended in the tanks, while fluid components are fully mixed throughout.

The Differences Examined

Tank mixers are often bulky and heavy, requiring the use of numerous people or even forklifts. This appears to be one of the most difficult issues customers confront, regardless of tank drive or size. EvenMix® mixing devices are portable and lightweight, with electric drives weighing 12 pounds and air drives weighing just 9 pounds.

After speaking with several of our clients about their previous mixing company experiences, it appears that many other mixers are not long-lasting and/or sturdy. We created a powerful DC brushless motor to ensure long-lasting mixing. You won’t have to worry about the motor wearing out as you continue to mix. Our new digital drives are resistant to dust and water, allowing you to mix in some of the most demanding manufacturing settings.

See the Difference

No other mixer performs as well as the EvenMix® tank mixer. The digital speed control, which ranges from 150 RPM down to 40RPM, gives the operator complete control over the mixing and makes it simple to use. While it is lightweight, it produces the evenest mix conceivable and packs a powerful punch.

How Many Blades Are Required for Agitation?

The mixing step is an essential aspect of the reaction process. The proper agitator can impact various characteristics, including bath duration, heat transmission, yield, product quality, and so on. A tank agitator must be ideally suited to the influenced reaction, or it will negatively impact the operation.

In general, an industrial agitator can be optimized and customized for your specific process. Changing the number of blades, spans, angles, and design is one technique to improve the agitator. Other parameters include operating speeds and tier placement; each variable can be adjusted and modified to optimize the operation’s performance.

Naturally, NASA is curious about what will influence and have the most significant impact on agitation. This prompted them to perform a study where they primarily tested various blades and the number of blades required for optimal fluid transfer. NASA’s findings determined how an industrial tank agitator should be designed for maximum effectiveness.

The influence of utilizing four, three, and two blades were investigated using DEM. According to the findings, the number of mixing system blades directly impacts particle velocities. We would be happy to discuss this further and help you decide what is best for your particular operation.

We ensure that every one of our customers is happy with their mixer and will continue to work with them beyond their first purchase. To learn more, visit our newly renovated website or contact our fantastic support team.Do you require assistance? Call our award-winning customer service staff at +1 (440)236-6677.

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Electric or Air Motor: Which is Better? We are constantly asked to choose between air and electric power. Because both of our drives are compatible with all of our mixers, you can use either drive with any mixer. They can be transferred between IBC mixers, drum mixers, and even huge tank mixers. Rotary vane motors are most commonly employed in low- to medium-power applications. Piston air motors are generally utilized in applications that demand a lot of power, a lot of starting torque, and precise speed regulation at low speeds. Our simple modular design and various accessories provide unlimited mounting choices, making the mixers easy to operate and move around. Internally lubricated radial and axial-piston motors have one notable drawback: oil and grease reserves must be checked and replaced on a regular basis. Axial-piston motors are smaller than radial-piston motors, rendering them excellent for close-quarters attachment. A fundamental advantage of axial and radial piston air motors is their high starting torque. These air motors generate traction by altering the air pressure while the motor rotates.

The goal of EvenMix was to ensure that our customers have the mixer they want that is affordable, mobile, and accurate. While some applications don't require things to be so precise, others do. We understand that our mixers will be used in various industrial applications. Because of that, we have decided to make two different types of motors to ensure there is something for everyone. Why choose a mixer that can only perform one task when you can invest in a mixture that can do them all? While many mixtures are only an IBC or drum mixer, the EvenMix is made to do both jobs with ease and precision. When looking at what to use for your EvenMix, the choice is up to you. However, there are some differences that you might want to keep in mind. Let's go over some of the specs that you will find in our electric and air mixers to give you a better idea of what you will need to get the performance you are looking for.

Air Powered EvenMix Mixer At 90 pressure, our air drive consumes 13 cubic feet per minute. It has a top speed of 150 RPM. You can vary the speed by throttling the ball valve connecting the air to the motor chamber. But, it is nowhere near as accurate as our electric mixer with over 20 programmed speeds. In essence, an air motor changes its torque output in order to fulfill the application's torque requirements. The rotary motion of the motor transforms compressed gas energy into mechanical work. The input air pressure determines the performance of air motors. For the air compressor motor to run at rated torque and horsepower, the motor inlet pressure must be 90 psi. Depending on the design, springs, cam action, and air pressure are used to bias the vanes against the inside wall of the housing.

Air motors do not require electrical power and have a higher power density. While there are situations that this type of mixer is suitable for, others prefer to have more control over the actual speed. In those cases, it is recommended that you go with the electric module since its energy efficiency is also high. The most significant disadvantage of air motors is that their electric counterparts are much more energy efficient. This will give you better control and be more accurate. The most essential factor is clean and dry air when purchasing our air mixer. A dirty air drive can cause an air drive to fail. Giving it a couple of drops of air tool oil at the end of a shift or day and running it for a few minutes will dramatically extend the life of the air motor.

Air-powered mixers make it easy to move the mixer from one location to the other. This mobility is vital to many of our customers. If you have a shop equipped with air for various other tools, then an air-powered device makes sense. However, mobility isn't the only reason to use air mixers. Electric Powered EvenMix Mixer Our electric motor is powered by a 110-volt three-prong socket, just like the one you have in your home. This makes it easy for many of our clients to use this mixer style. These sorts of plugs are found throughout homes, businesses, and factories. It can take up to 4 amps, although it usually only consumes two amps, roughly the same as a low-speed ceiling fan. This means that running this mixer will be very cost-effective, unlike some other models and brands on the market. This is important because every bit helps the bottom line!

Because electricity is pure, it does not cause the same problems as air. You will have better control over the speed and variants. Our electric drive offers a variable speed range of 40 to 150 RPM. An electric motor controls the air compressor, which delivers the air to drive the air motor, demonstrating this. The speed is adjusted directly on the unit's digital screen, and it operates in four different modes. These will be very accurate, which is essential in some cases. This doesn't matter as much in other cases, and the air-powered mixer makes more sense. Air mixers, in general, tend to last longer than that of an electric mixer. This is due to the way they are designed. When the mixer comes in contact with something too thick for its powerful motor, it will stall out. But an electric mixer will, most of the time, overheat and cause damage. While this is a safety precaution that some of our customers need, for the most part, most are not working with materials that are that thick and heavy to begin with. Again, this will be more about preference and the application in which the EvenMix mixer will be used.

When selecting the correct mixer for you, the power supply available where you intend to do the mixing is entirely up to you. Hopefully, I've provided you with some information on the features of each drive and how they work. Please contact us if you require any other information. Thank you for taking the time to read this.

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