Sustainable Builders Yak

Sustainable Builders Yak

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Sustainable Builders Yak episodes

  • Passive House vs Biophilic Design: Why Not Both? with Talina Edwards, Envirotecture

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    Some certified Passive House homes feel sterile, and some award-winning biophilic homes are uncomfortable to live in. Architect Talina Edwards asks why we can't have both. Talina is director at Envirotecture based out of Ballarat, Victoria and designed one of Australia's early Passive House projects, in Trentham.

    Talina explains biophilic design as more than timber and pot plants. For her it's a way of designing that calms the nervous system, through daylight, natural materials, views and a connection to the outdoors. She traces how healthy home design has moved from single glazed mass and glass solar passive houses to building science, natural materials and embodied carbon, and why Passive House gave her clients certainty.

    For builders, she has three messages: build smaller, get the thermal envelope right, and have a proper ventilation strategy. Simon and Brian push on who is liable when mechanical ventilation gets value-managed out and the blower door test comes back tight. The conversation also covers why thermal mass is often overrated in cold climates, and how AI might change the architect's role.

    EPISODE HIGHLIGHTS

    • Why thermal mass is overrated in cold climates, and why insulation and airtightness matter more
    • Getting shading right all year, not just at the solstices
    • How Talina uses PHPP modelling to show clients and builders what cutting under-slab insulation will cost them
    • Mechanical ventilation as an appliance, like a washing machine, and who is liable when it gets cut
    • How Talina sizes up a builder in the first meeting, starting with how they react to glazing requirements

    CHAPTERS

    0:00 - Welcome, and growing up in Eltham

    2:27 - Architecture school, and what graduates don't learn

    10:07 - From solar passive to Passive House and biophilic design

    15:15 - Stress, light and why we crave the outdoors

    23:42 - Envirotecture's work and finding Passive House

    25:59 - Designing the Trentham Passive House, Owl Woods Passive House

    30:55 - Shading, insulated floors and the thermal mass myth

    36:03 - Talina's three rules for builders

    38:06 - Sizing up a builder, and cutting under-slab insulation

    43:23 - Blower door tests, and who's liable when ventilation is cut

    47:29 - Ventilation options and air quality monitoring

    51:25 - Passive House, active owner

    54:58 - AI and the future of architecture

    1:01:13 - Quick-fire questions

    LEARN MORE
    Envirotecture: https://www.envirotecture.com.au
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    BROUGHT TO YOU BY
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    1 hr 9 min
  • How Far Behind Is Australia? A Swiss-Trained Carpenter on Timber Construction, with Colin Frei

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    How far behind is Australian construction? In Switzerland, carpenters build every timber house in a digital model before it reaches site. Colin Frei spent twelve years there, went from labourer to carpentry apprentice, and then did six years of further study in timber construction. He's now back in the Adelaide Hills running his own carpentry business. 

    Colin explains how Swiss carpenters with advanced training act as the "General Practitioner" of a timber build. They take the architect's drawings plus the engineering, building physics, acoustic and fire reports, and turn them into a structure that works. Simon and Brian compare that with Australia, where carpenters usually arrive once the design is locked and builders are rarely brought in early.

    The conversation covers what sustainable timber really means, from Swiss forestry law to protecting timber from moisture so it lasts. Colin walks through a vapour-permeable wall build-up with a ventilated cavity, and argues builders should own the 3D modelling on mass timber jobs because they carry the liability. He also points to one thing Australia does better: tradies who can read a plan and solve problems on the spot.

    EPISODE HIGHLIGHTS

    • The Swiss carpentry pathway, from apprenticeship to foreman and site manager (Polier) training, and the 40-hour exam at the end
    • Building physicists and the Minergie standard, and why Colin says Passive House is just building physics
    • A timber wall build-up that keeps moisture out: vapour control layer, heat recovery ventilation, wood fibre and a ventilated cavity
    • Why the builder, not each manufacturer, should do the 3D model on a mass timber project
    • Brian's warning that Australia's codes will be "written in mould" unless builders get better training

    CHAPTERS

    0:00 - Welcome: from Brisbane to Swiss timber chalets
    4:43 - How Swiss carpentry training works, from apprentice to Polier
    10:03 - The carpenter as the GP of a timber build
    12:18 - How Australia compares, and where Colin fits
    19:36 - Prefab, and building the whole house digitally first
    21:11 - Building physicists, Minergie and Passive House
    26:11 - What sustainable timber really means, and when CLT makes sense
    32:08 - A Swiss timber wall build-up that keeps moisture out
    34:54 - Ventilated cavities and codes "written in mould"
    36:42 - Australia's biggest quick win: planning and education
    40:40 - What proper pre-construction looks like here
    45:06 - Digital twins, and who should own the 3D model
    50:26 - Is Australia heading for leaky building syndrome?
    53:14 - What Australia does better than Switzerland
    56:24 - Why Colin joined the SBA, and his dream project
    1:00:11 - Quick-fire questions

    LEARN MORE
    InLigno Timber Construction: https://www.inligno.com.au/
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    BROUGHT TO YOU BY
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    1 hr 6 min
  • There's Nothing These Guys Won't Turn Into a Brick: Will Stewart, Natural Brick

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    What happens when you put hemp into a structural brick?

    Will Stewart, director and co-owner of Natural Brick, joins us to unpack how his team is rethinking one of the most familiar building products around, from what goes into the mix to how it performs once it hits the wall.

    Natural Brick’s current brick uses hemp grown in NSW, making up around 45–50% of the mix by volume. Rather than being kiln-fired, the bricks are naturally cured using solar heat over an eight-week process. The result is a load-bearing single-skin brick that has achieved an unconfined compressive strength of more than 11 MPa, with recent testing closer to 15 MPa, and an impressive 180/180/180 fire resistance result.

    Will gets into the practical details builders and architects actually want to know: how the brick handles moisture, salt attack and weathering, why it needs to be laid dry, what the long curing time means for project planning, and where the current carbon assessments fall short.

    We also get into the more experimental side of Natural Brick, from algae-based bricks and bricks made from construction waste to furniture made from recycled stone and even a bone terrazzo table.

    And then there’s the custom work. Natural Brick has developed an in-house mould-making process that can bring a custom curved brick mould down from a typical five-figure setup to around $1,200, while allowing moulds to be reused across projects.

    It’s a conversation about what happens when you take a conventional building product, question how it’s made, and start looking at waste, materials, manufacturing and performance differently.

    EPISODE HIGHLIGHTS

    • How Natural Brick makes a structural brick using around 45–50% hemp by volume
    • Why Natural Brick uses solar curing instead of kiln firing or mechanical curing
    • The testing behind the product, including 11+ MPa compressive strength and a 180/180/180 fire resistance result
    • What builders need to know about moisture, durability, weathering and laying the bricks
    • How custom curved brick moulds can be made for around $1,200 rather than a typical five-figure setup
    • The reality of measuring embodied carbon, including the limitations of current assessment processes
    • What Natural Brick is experimenting with next, including algae and construction-waste bricks
    • Inside the furniture studio, where recycled stone, industrial by-products and even animal bone become new materials

    CHAPTERS

    0:00 - Meet Will Stewart and how Natural Brick began
    1:58 - Building schools in Kenya, and what it taught him
    6:10 - Back to bricks: why mud bricks didn't work
    7:36 - The Lutyens brick and its long format
    9:50 - How the brick is actually made
    12:14 - Switching to hemp, and why it works better
    13:49 - Solar curing instead of a kiln
    14:29 - Inside the mix: hemp, sand, cement, fly ash, pigment
    17:27 - The carbon numbers and the Think Brick study
    20:10 - Where carbon assessment falls short
    21:32 - Compressive strength and the 180/180/180 fire result
    23:01 - Vapour permeability, moisture and laying dry
    24:54 - Thermal performance and R-value
    27:06 - R&D: the algae brick and construction-waste bricks
    36:59 - A curved apartment project, and reusing moulds
    42:19 - Weathering, sealing and cleaning without acid
    46:38 - What's next, and the furniture side
    54:39 - The biggest constraint, and getting to low carbon
    56:05 - Quickfire

    ABOUT THE GUEST

    Will Stewart is director and co-owner of Natural Brick, a New South Wales maker of handmade, hemp-based masonry. He came to bricks after around six years building schools in Kenya and Uganda, then a stint in beverage sales, and now runs the business with two co-owners out of a solar-powered factory in Warragamba, at the foot of the Blue Mountains.

    LEARN MORE
    Natural Brick: https://naturalbrick.com.au
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    BROUGHT TO YOU BY
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    1 hr 1 min
  • An Ex-AFL Ruckman's Plan to Put Solar on 500 Footy Clubs: Tom Campbell, Footy for Climate

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    Most climate conversations in sport start with the elite game. Tom Campbell starts with the clubrooms: a grassroots footy club whose power bill dropped from $9,000 a year to $900, with the $8,000 difference going straight back into the club.

    Brian and Simon are joined by Tom Campbell, co-founder of Footy for Climate, which he started while playing at North Melbourne, in the season the Black Summer bushfires filled the training track with smoke. Its Power Forward program puts solar and battery systems onto community footy clubs so the savings stay in the community game.

    Most of the hour lands on the part builders will recognise: the clubrooms are owned by councils, the tenants pay the bills, and almost nobody is funded to fix them. Campbell is blunt that climate action has to save money before a club or council will touch it, which is the same case builders make for efficiency, insulation and retrofit every day. The conversation also gets into what the savings unlock, from concussion screening at community level to why a changing climate is already moving the fixture.

    EPISODE HIGHLIGHTS

    • Power Forward, and what solar plus battery does to a community club's power bill
    • Why councils own the clubrooms, and why that is the hardest part to solve
    • Why solar on its own no longer stacks up, and what winter footy does to the numbers
    • What the savings unlock, including concussion screening at community level
    • The $20 million that would retrofit 220 Victorian clubs and save $3.5 million a year

    CHAPTERS

    0:00 - Meet Tom Campbell, and why Black Summer started Footy for Climate
    4:07 - Offsetting player flights, and why that model stopped
    7:10 - Power Forward, and a club power bill from $9,000 to $900
    11:24 - The council owns the clubrooms, so how does a club get solar?
    15:16 - Why solar alone no longer stacks up without a battery
    18:48 - What the savings unlock, beyond the carbon
    24:34 - Is the AFL on board, and does it fund the work?
    26:49 - Mandatory reporting, and the clubs already moving
    31:16 - Having a climate conversation inside a footy club
    35:32 - An open chequebook, and the $20 million Victoria needs
    39:17 - Concussion, and neuropsych screening at community level
    41:22 - Five years out, and 500 clubs by 2030
    43:25 - What players know, and the media training behind it
    47:42 - Climate is already moving the fixture
    50:15 - What keeps you going when progress is slow
    53:05 - Quickfire

    ABOUT TOM CAMPBELL

    Tom Campbell is co-founder of Footy for Climate, which he started over five years ago while playing at the North Melbourne Football Club. He played 14 years of AFL across Melbourne, St Kilda, North Melbourne and the Western Bulldogs before retiring in 2026. Footy for Climate began by offsetting player flights and now runs Power Forward, a program putting solar and battery systems onto grassroots footy clubs so the savings can go back into the community game.

    LEARN MORE
    Footy for Climate: https://footyforclimate.org.au
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    BROUGHT TO YOU BY
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    1 hr 1 min
  • Australia is Running Out of Timber: with Matt de Jongh, Responsible Wood

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    Australia is the seventh most forested country on earth, yet it imports around $5 billion more timber than it sells, and the gap grows every year. Matt de Jongh, a forester of about 25 years and now with Responsible Wood, the body behind timber certification in Australia and New Zealand, explains how that happened. His blunt version: at home, we have run out of wood.

    Most of the conversation digs into what "sustainably managed" actually means on the ground. Matt breaks down the difference between certified and uncertified timber, how the "no deforestation" rule works when trees are still being cut, and why independent third-party auditing, not a landholder's word, is what sits behind a Responsible Wood or PEFC label.

    From there it turns political. Matt argues that ending native forest logging in Victoria and WA has pushed demand onto Tasmania and onto imports from countries with weaker rules, and he uses the Pilliga koala population as his example of what happens after active management stops. The episode also covers mass timber, the carbon locked inside a timber product, and why architects keep coming back to wood.

    EPISODE HIGHLIGHTS

    • Why the seventh most forested country still imports about $5 billion more timber than it exports
    • What "no deforestation" actually means: permanent land-use change, not selective harvest and regrowth
    • Certified vs uncertified timber, and how independent auditing backs a Responsible Wood or PEFC label
    • The Pilliga koala argument, and what Matt says happened after a managed forest became a national park
    • Mass timber, stored carbon and the case for building in wood

    CHAPTERS

    0:00 - Meet Matt de Jongh, and the science of forestry
    4:33 - What "sustainably managed" actually means
    5:17 - Plantations, native forests and how thinning works
    7:33 - "No deforestation" defined, and who checks it
    13:22 - Forest certification, PEFC and Responsible Wood
    18:25 - Certified vs uncertified timber, and the illegal logging laws
    24:08 - Why timber is the ultimate renewable, and biogenic carbon
    26:55 - The forests that aren't certified, and small landholders
    30:25 - WA's gum plantations and the scheme that planted in the wrong place
    35:05 - The $5 billion question: a forested country that still imports timber
    39:12 - A shrinking forest estate and the housing crisis
    43:24 - Engineered timber, mass timber and traceability
    46:17 - Is there a fix, and why it is political
    49:09 - Victoria, Tasmania and the media story
    51:19 - The Pilliga, koalas and what happens when management stops
    1:05:47 - The silver bullet: procurement and wood encouragement policies
    1:11:15 - Quickfire

    ABOUT THE GUEST

    Matt de Jongh is a forester with around 25 years in the industry, from operational forestry across New South Wales to policy roles with the Australian government, and he is a director of Forestry Australia. He now works with Responsible Wood, the standards body that runs forest and chain-of-custody certification in Australia and New Zealand and represents PEFC locally.

    LEARN MORE
    Responsible Wood: https://www.responsiblewood.org.au
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    BROUGHT TO YOU BY
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    1 hr 18 min
  • We're Building to Yesterday's Climate: The NCC Risks Builders Face, with Ailie Gallant, Climate Scientist

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    Australia's National Construction Code climate zones and NatHERS and PHPP models built on them, are calculated from climate averages that are no longer holding. When Brian raises this, Monash University climate scientist Ailie Gallant stops and admits it's a gap: she hadn't considered the building code angle, and says she'll take it back to her team to look into.

    The bulk of the episode is a plain-language climate science primer, delivered without jargon by someone who does this for a living. Ailie explains the greenhouse effect as a window that different gases open and close, walks through carbon dioxide moving from 280 to 432 parts per million, and puts that in context: roughly a 55% increase in eighty to a hundred years, where comparable past shifts took millions. She also explains why the scientific consensus holds despite researchers actively trying to discredit each other's work.

    For builders and designers, the practical content is in what comes next. Ailie sets out the regional picture: drier winters and more time in drought across southern Australia, hotter and more humid up north, fewer cyclones but more intense ones, and rainfall arriving in short violent bursts rather than steadily, which is a drainage problem before it's anything else. She's also cautiously optimistic: the worst emissions scenarios modelled a decade ago now look unrealistic, and the conversation lands on two to three degrees rather than five or six.

    EPISODE HIGHLIGHTS

    • Whether NCC climate zones will shift and why a 100 year house in Melbourne might need to be built for central New South Wales
    • "This is not our new normal, this is our changing normal" why updating the code once won't be enough
    • Carbon dioxide from 280 to 432 parts per million: a 55% jump in a century, where past shifts took millions of years
    • Hotter and drier down south, hotter and more humid up north, and cyclones that come less often but hit harder
    • Rain arriving in short violent bursts instead of steadily: a drainage problem waiting to happen

    LEARN MORE
    Monash University: Ailie Gallant: https://www.linkedin.com/in/ailie-gallant-b36839a9/
    ARC Centre of Excellence for Weather of the 21st Century: https://www.21centuryweather.org.au/
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    BROUGHT TO YOU BY
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    1 hr 8 min
  • How Far Should You Push Performance? Rethinking High-Performance Building with Andy Marlow of Envirotecture

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    Andy Marlow's definition of efficiency in passive house and airtightness will annoy some people: it's doing the bare minimum required to clear the hurdle, which he says is much the same as being really bloody lazy. Andy is a director at Envirotecture, a long-time passive house advocate and former Australian Passive House Association board member — and he thinks the industry's obsession with beating its own numbers is costing builders money for no measurable gain.

    The core of the conversation is where the point of diminishing returns actually sits for high performance. Once a building is genuinely airtight, the model becomes predictable (you can't model a sieve) and that predictability is what lets you cut back everything else. Andy walks through the UK apartment work presented at the Passive House Conference where parts of the building are deliberately built worse than code because the form factor absorbs it, the concrete footings nobody needs to perfect, and the one thing you can never compromise on: condensation risk.

    Brian makes the same case from the other direction — that a decade of chasing certified air-tightness is what teaches you how much performance you can buy for far less. They get into the airtightness arms race between builders, the bloke who hit 0.06 and probably wasted his weekends doing it, achieving 2 ACH cheaply through the plasterboard line, and whether a tiered certification pathway would drag the volume market across the line. Andy also explains the relaunch of Passive House Design & Construct as pre-designed-only homes — the same logic applied to design fees.

    EPISODE HIGHLIGHTS

    • An educated way to cut corners.
    • The airtightness arms race — 0.6 versus 0.5 versus the 0.06 warehouse, and where the ego takes over from the engineering
    • Condensation risk as the one thing you don't get to compromise, and Andy's caution on loosening airtightness
    • Low Energy Building as the sensible tier down, and why a 300mm-plus wall isn't always financially sane
    • Health, comfort and longevity as the real product — "no one cares about energy efficiency"
    • Applying the same logic to design: the relaunch of Passive House Design & Construct as pre-designed homes you can't modify

    LEARN MORE
    Envirotecture: https://www.envirotecture.com.au/
    Passive House Design & Construct: https://passivhausdc.com.au/
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    BROUGHT TO YOU BY
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    1 hr 13 min
  • Working 80-Hour Weeks & Losing $400K: Kyle Zanetto & Luke Davies on Running a Profitable Building Company

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    Kyle Zanetto lost close to $400,000 in a single year working eighty-hour weeks. Luke Davies sat $75,000 in overdraft with a maxed-out mortgage and had to sell his house. Both now run successful Tasmanian building companies — and together founded Future Builder to stop other builders repeating their mistakes.

    The core of the conversation is what sits between a good builder and a profitable building business: markup versus margin, estimating bottlenecks, recovering overheads, and how business structure determines the numbers. As Luke puts it, if someone tells you what your markup should be, they don't know your business.

    Kyle explains how a 30-point client questionnaire now filters roughly fifty leads down to two, and why that shift — not cost-cutting — is what protects quality.

    They also walk through Future Builder itself: the asset library, the courses, the Monday masterminds, and Alfie, the AI business companion Luke has been building for nine months that runs a 104-point health check across six business pillars and connects to Xero. 

    The conversation moves into lean methodology on site, burnout and why builders won't ask for help, suicide in the industry, and what each of them would change in the NCC if given one shot.

    EPISODE HIGHLIGHTS

    • How a builders markup can make or break a business — and the difference between markup and net profit
    • Kyle's 30-point client entry questionnaire: open-book negotiated tenders, 30% cash, and turning down 48 of 50 leads
    • Luke's approach to saying yes to the right job even when the schedule is full
    • Alfie, the AI business companion: business life stages from start-up to prime, the 104-point health check
    • Lean methodology on the building site — spaghetti maps, rework, and the triple hit to the bottom line
    • Burnout, self-awareness and hustle culture: the routines to business owners use to keep operating at high load

    LEARN MORE
    Future Builder: https://www.futurebuilder.co/
    Zanetto Builders: https://www.zanettobuilders.com.au/
    Davies Construction: https://www.daviesconstruction.com.au/
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    BROUGHT TO YOU BY
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    1 hr 15 min
  • Ep #66 Underinsured and Wide Open: The Insurances Builders Must Have with Daniel Webber

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    Most builders are more exposed than they realise, and usually find out at the worst possible moment. 

    In this episode, Daniel Webber of Webber Insurance, a broker who specialises in complex construction risk, walks through the cover a builder actually needs and what each policy really does.


    The core of the conversation is the essentials — home warranty, contract works material damage, and public liability — then the covers builders routinely underestimate: statutory liability, professional indemnity, cyber, and key-person. Daniel is direct about where the gaps sit and why assuming you're covered is an expensive habit.
    It also digs into the traps: worker-to-worker claims where an injured sub's insurer comes after the builder, insuring the existing structure on renovations, and how blown-out project values or timelines can quietly void a claim. The throughline is simple — more insurance isn't always the answer, but understanding your cover, running an annual health check, and getting your subcontractor contracts right are non-negotiable.


    EPISODE HIGHLIGHTS

    • The three core policies every residential builder needs — and what each actually covers
    • Why home warranty protects the homeowner, not the builder, and how your limit is tied to your finances
    • Worker-to-worker claims: how an injured subcontractor's insurer comes after the builder
    • Statutory liability, and why public liability won't cover SafeWork fines or investigations
    • Professional indemnity for builders — and the "design and construct" element people miss
    • Insuring the existing structure on renovations, and the home-insurance chat to have with clients
    • Why fixing your subcontractor contracts is the single biggest risk lever a builder has

    LEARN MORE
    Webber Insurance: https://www.webberinsurance.com.au
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au


    BROUGHT TO YOU BY
    The Sustainable Builders Alliance

    1 hr 12 min
  • Ep #65 Solving Construction's Skills Shortage: Apprenticeships & Workforce Development with Ben Bardon

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    In this episode, Ben Bardon, CEO of the National Australian Apprenticeships Association (NAAA), shares his journey from working as a painter and decorator to becoming one of Australia's leading voices on apprenticeships, skills development, and workforce planning. The conversation explores the challenges facing the construction industry, including labour shortages, apprenticeship completion rates, skills pathways, and the growing demand for qualified tradespeople needed to meet Australia's housing and infrastructure targets. 

    The discussion dives into the realities of the apprenticeship system, examining how young people enter the trades, the role of schools and vocational education, and the barriers preventing more Australians from pursuing construction careers. Ben also unpacks the impact of migration, government incentives, workforce participation, and industry culture, while highlighting practical solutions to improve apprenticeship outcomes, attract more women into the trades, and build a stronger, more sustainable construction workforce for the future.


    EPISODE HIGHLIGHTS

    •  Ben's journey from tradesperson and educator to CEO of the National Australian Apprenticeships Association 
    •  The state of apprenticeships and workforce shortages in the Australian construction industry 
    •  Why apprenticeship commencements and completions are struggling to keep pace with demand 
    •  School pathways, vocational education, and helping young people discover careers in the trades 
    •  The role of migration, government incentives, and workforce planning in addressing skills shortages 
    •  Supporting apprentices through training, mentoring, and industry pathways 
    •  Increasing female participation and creating more inclusive construction workplaces 
    •  The future of Australia's construction workforce and the challenge of delivering enough skilled tradespeople


    LEARN MORE

    NAAA: https://www.naaa.com.au/about-us
    Sustainable Builders Alliance (SBA): https://www.thesba.com.au

    BROUGHT TO YOU BY

    The Sustainable Builders Alliance

    55 min

About Sustainable Builders Yak

From the publisher's feed

For Australian construction professionals building high-performing, sustainable homes and homeowners looking to create their own sustainable, high-performing home.

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