The Vertical MRO Podcast

Welcome to the Vertical MRO Podcast, brought to you by Vertical HeliCASTS and in partnership with Vertical Magazine.

In Part 1 of this two-part series, hosts Val Medved and Jon Gray sit down with Peter Yegen and Jed Wagner from Billings Flying Service for a deep dive into the complexities of aviation operations and maintenance.

Peter and Jed share their personal journeys into aviation, discussing the influence of family, mentorship, and hands-on experience. They explore critical topics such as risk management, disaster preparedness, and the importance of crisis response in shaping company culture.

The conversation also highlights the CH-47 helicopter’s role in aerial firefighting, the transition from military to civilian operations, and the expertise required to maintain these aircraft. They address the ongoing challenges of labor shortages, supply chain disruptions, and the innovative solutions keeping fleets operational.

With a strong focus on problem-solving, collaboration, and fostering the next generation of aviation professionals, this episode offers valuable insights into the evolving world of aviation maintenance, repair and overhaul (MRO).

Stay tuned for Part 2, where we continue the discussion on adapting to industry challenges and future innovations.

Special thanks to our sponsors, Robinson Helicopter, Rotorcraft Repair & Manufacturing and Precision Aviation Group 

Welcome to the Vertical MRO Podcast, brought to you by Vertical HeliCASTS and in partnership with Vertical Magazine.

In this episode, hosts Val Medved and Scott Hayward are joined by Ephraim Nowak, an esteemed engineer specializing in unmanned aircraft, with a focus on innovative applications in firefighting.

Ephraim discusses his journey from working with small drones to pioneering the development of autonomous firefighting helicopters.

Join us as we explore the cutting-edge technology behind these systems, the challenges of integrating them into existing firefighting practices, and the regulatory hurdles faced in certification.

Ephraim shares insights from a successful demonstration of their technology and paints a picture of the future of autonomous firefighting solutions.

This insightful discussion also touches on the implications of AI and autonomy in aviation, offering valuable perspectives for aspiring engineers looking to make their mark in this rapidly evolving field.

Special thanks to our sponsors, Metro Aviation, SAFE Structure Designs and Robinson Helicopter.

Welcome to another episode of Vertical MRO Tech Talk presented by Bell.  

In today's episode, hosts Val, Greg, and Martin, dive deep into the intricate world of track and balance in helicopters. They begin by unpacking the fundamental principles of helicopter dynamics, explaining the importance of one-per-rev, two-per-rev, and four-per-rev vibrations. 

The discussion emphasizes the significance of understanding harmonics and resonance conditions, alongside practical tips for adjusting natural frequencies to enhance overall helicopter performance.

The experts share their wealth of experience and insights, making this episode an invaluable resource for anyone involved in helicopter maintenance and operation. The conversation also explores the transition from C28 to C30 models, covering essential pre-installation checks and common troubleshooting issues. Listeners will gain best practices for equipment installation, with a particular focus on gear tracking and balancing in 407 models.

Throughout the episode, the speakers highlight the critical nature of cleanliness, proper setup, and meticulous attention to detail, to ensure safety and efficiency in helicopter operations. 

As they discuss the complexities of maintenance, they talk about product balance in rotor blades, common drive shaft issues, and the utilization of advanced technology for sound and vibration analysis.

With insights on consistent measurement techniques and effective troubleshooting methods, this episode underlines the crucial role of engineering support and the importance of clear communication between pilots and maintenance teams in achieving optimal helicopter performance.

We want to hear from you! [email protected]

Need help with your Bell helicopter? [email protected]

Welcome to the Vertical MRO Podcast, brought to you by Vertical HeliCASTS and in partnership with Vertical Magazine.

In this two-part series, Val Medved is away visiting Australia so Jon Gray, and Faith Ortega step in to host a conversation with Rob Estey from Pathfinder Aviation.

This podcast episode accompanies an article featured in Vertical Magazine that explores helicopter operations in Antarctica. Be sure to check out the February-March 2025 Aerial Work issue of Vertical Magazine to read more about this fascinating topic.

During this series, we’ll explore the remote operations of Pathfinder Aviation in Antarctica, looking at advancements in aircraft technology, especially in helicopters, are enhancing safety and efficiency in extreme environments.

We talk about navigating the evolving challenges faced by the industry today, including the lasting impact of Covid-19 on operations and recruitment.

Rob discusses the preparation and challenges of operating in harsh conditions, from survival kits to effective survival training. He touches on the crucial importance of data transmission technologies like Starlink in remote operations.

Rob and Faith emphasize the tools and strategies necessary for success in cold weather operations, while also highlighting the significance of mentorship and leadership within the aviation field.

Special thanks to our sponsors, Rotorcraft Repair & Manufacturing, SAFE Structure Designs and Precision Aviation Group.

Welcome to the Vertical MRO Podcast, brought to you by Vertical HeliCASTS and in partnership with Vertical Magazine.

In this two-part series, Val Medved is away visiting Australia so Jon Gray, and Faith Ortega step in to host a conversation with Rob Estey from Pathfinder Aviation.

This podcast episode accompanies an article featured in Vertical Magazine that explores helicopter operations in Antarctica. Be sure to check out the February-March 2025 Aerial Work issue of Vertical Magazine to read more about this fascinating topic.

During this series, we’ll explore the remote operations of Pathfinder Aviation in Antarctica, looking at advancements in aircraft technology, especially in helicopters, are enhancing safety and efficiency in extreme environments.

We talk about navigating the evolving challenges faced by the industry today, including the lasting impact of Covid-19 on operations and recruitment.

Rob discusses the preparation and challenges of operating in harsh conditions, from survival kits to effective survival training. He touches on the crucial importance of data transmission technologies like Starlink in remote operations.

Rob and Faith emphasize the tools and strategies necessary for success in cold weather operations, while also highlighting the significance of mentorship and leadership within the aviation field.

Special thanks to our sponsors, Rotorcraft Support Inc and Precision Aviation Group.

Welcome to the Vertical MRO Podcast, brought to you by Vertical HeliCASTS and in partnership with Vertical Magazine.

In this two-part series, hosts Val Medved and Jon Gray are joined by Mike Broderick, a seasoned aviation mechanic with an impressive 53 years of experience in the field.

Together, they explore Mike's remarkable journey in aviation, reminiscing about his early days, memorable experiences, and the legal challenges that shape the industry today.

Listen in as they highlight the need for outreach to attract the next generation of mechanics and the unique issues faced within the helicopter sector.

Mike shares invaluable insights about the passion and camaraderie that bind helicopter mechanics together, as well as the rapid evolution of the industry, particularly regarding new technologies such as drones.

This episode emphasizes the vital importance of communication between pilots and mechanics, preventative maintenance for turbine engines, and fostering a culture of safety and support in aviation.

Get ready for an engaging conversation that not only celebrates the achievements within the field but also tackles the challenges that come with continuous learning and mentorship in the aviation maintenance community.

Special thanks to our sponsors, Rotorcraft Support Inc and Bell.

Welcome to the Vertical MRO Podcast, brought to you by Vertical HeliCASTS and in partnership with Vertical Magazine.

In this two-part series, hosts Val Medved and Jon Gray are joined by Mike Broderick, a seasoned aviation mechanic with an impressive 53 years of experience in the field. 

Together, they explore Mike's remarkable journey in aviation, reminiscing about his early days, memorable experiences, and the legal challenges that shape the industry today.

Listen in as they highlight the need for outreach to attract the next generation of mechanics and the unique issues faced within the helicopter sector. 

Mike shares invaluable insights about the passion and camaraderie that bind helicopter mechanics together, as well as the rapid evolution of the industry, particularly regarding new technologies such as drones.

This episode emphasizes the vital importance of communication between pilots and mechanics, preventative maintenance for turbine engines, and fostering a culture of safety and support in aviation. 

Get ready for an engaging conversation that not only celebrates the achievements within the field but also tackles the challenges that come with continuous learning and mentorship in the aviation maintenance community.

Special thanks to our sponsors, Robinson Helicopters and Precision Aviation Group.

Welcome to Vertical MRO Alerts, presented by Bell!

In this episode, hosts Marc Dubé and Mike Vautour, technical experts on the Bell Product Support Engineering (PSE) Team, share insights into recently released Service Directives regarding the obsolescence of ThixO SYN Grease, which impacts various Bell 206, 407, and 505 models.

These seasoned professionals provide additional background context on the ThixO SYN Grease obsolescence, the team's process in finding a replacement, and other helpful insights for Bell maintainers.

With a commitment to transparency and support, this podcast aims to provide detailed insights into these directives and enhance understanding for all Bell customers.

Join us as we share vital information and updates that will help you maintain your aircraft effectively and safely. Don’t forget to subscribe to stay updated on our latest episodes and service directives!

IL GEN-24-160, TB 206-24-213, TB 206L-24-259, TB 206-24-142, TB 505-24-32 RA 

We want to hear from you! - [email protected]
Need help with your Bell helicopter? - [email protected]

Welcome to the Vertical MRO Podcast, brought to you by Vertical HeliCASTS and in partnership with Vertical Magazine.

In this episode, Val Medved welcomes Scott Hayward to the pod as a co-host. Val and Scott interview two incredible guests: Seth Hardage and Chris Prain. Together, we’ll explore the revolutionary Dragon Skin Xtreme (DSX) coating developed by Seth’s company, Rotorcraft Repair and Manufacturing.

In this episode, we’ll uncover the origins of the DSX coating, discussing its rigorous testing and impressive performance in protecting rotor blades from corrosion and erosion. 

You’ll hear about the strategic collaboration between Rotorcraft Repair and Manufacturing and Kamatics to expand the market reach for this innovative product. We’ll delve into the engineering processes behind the coating, its military applications, and how it enhances preventative maintenance and operational efficiency.

Join us as we share customer success stories and highlight the upcoming market launch of the DSX coating, emphasizing its potential impact on safety and performance in the aviation industry."

Special thanks to our sponsors, Metro Aviation, Precision Aviation Group and Robinson Helicopters.

Welcome to the Vertical MRO Podcast, brought to you by Vertical HeliCASTS and in partnership with Vertical Magazine.

In this inspiring two-part series, hosts Val Medved and Jon Gray sit down with Beth Christianos, founder and director of maintenance at Leading Edge Aerospace.

During the conversation, Beth shares her unique journey into the aviation industry, from her initial fascination with helicopters to her strategic decision to pursue engineering over flying.

With no family background in aviation, Beth reflects on the challenges and triumphs she faced along the way, emphasizing the critical importance of trust between pilots and engineers.

Beth discusses the essentials of tool management, safety culture, and the entrepreneurial spirit behind her mobile maintenance business.

Join us as we explore critical topics such as the value of pre-purchase inspections, the significance of effective training, and the role of quality assurance in fostering a safe and excellent aviation environment.

Special thanks to our sponsors, Salus Aviation, SAFE Structure Designs and Vertical Aviation International.