What works in the lab doesn’t always work in production, and that gap can be costly.

In this episode of Toll Manufacturing Minute, CPS Vice President of Business Development Albert Medoro breaks down one of the biggest challenges in manufacturing: scaling a process from lab to full production. Drawing from real-world experience, Albert explains why scale-up is inherently non-linear and where companies most often run into trouble.

From material flow and equipment differences to throughput, yield, and cost constraints, this conversation highlights what separates successful scale-ups from expensive failures.

You’ll learn:

• Why processes rarely scale proportionally
• The hidden risks in equipment selection and material behavior
• How pilot trials uncover issues before they become production problems
• The relationship between throughput, yield, and commercial viability
• Why the “crawl, walk, run” approach leads to better outcomes

If you’re moving from R&D to production, this episode offers insights needed to reduce risk and improve results.

Custom Processing Services partners with manufacturers to deliver high-quality toll processing solutions that exceed industry standards.

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