U.S. Manufacturing Today

U.S. Manufacturing Today

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U.S. Manufacturing Today episodes

  • After AI Flags the Defect: Closing the Execution Gap in Manufacturing

    In this episode of U.S. Manufacturing Today (powered by Veryable), host Matt Horine speaks with David A. Craig, founder and CEO of ProdigyIQ Technologies, about closing the gap between AI identifying a problem and manufacturers taking corrective action. Drawing on his Army maintenance background and manufacturing experience, Craig explains why clear ownership, decision-making authority, cross-functional coordination, and verification are essential to turning AI alerts into resolved issues. They discuss leadership visibility and sign-off, along with Craig’s “reversible AI rollout” concept: planning how work continues when AI becomes unavailable or unreliable and verifying operational readiness before restoring it. Craig also outlines a practical 30-day approach to documenting, testing, and improving one AI-assisted workflow and shares the thinking behind his podcast, The Operating Code.

    Timestamps

    00:00 Welcome and Setup

    00:51 Meet David Craig

    01:40 Army Lessons on Accountability

    02:50 Pandemic Launch Failures

    04:59 Why AI Alerts Stall

    07:29 Where AI Pilots Die

    09:50 Defect Ownership Breakdown

    13:10 Readiness Mindset Transfer

    15:03 Leadership Visibility and Signoff

    16:25 Reversible AI Rollouts

    19:30 Hybrid Fallback Design

    23:44 Building Prodigy IQ MVP

    25:50 The Operating Code Framework

    29:11 30 Day Execution Playbook

    31:41 Where to Find David

    33:23 Closing and Subscribe

    Links

    David on LinkedIn

    David’s Website

    ProdigyIQ Website

    Matt on LinkedIn

    Revitalizing US Manufacturing

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    35 min
  • The Army’s Manufacturing “Rodeo”: Stress-Testing the Defense Supply Chain

    In this episode of US Manufacturing Today (powered by Veryable), host Matt Horine explains the Army’s planned “manufacturing rodeo” to stress-test the Defense Industrial Base (DIB) and Organic Industrial Base (OIB) supply chain to find where it breaks, noting most affected firms are small manufacturers. He defines the DIB and the Army’s OIB depots and describes the Army’s OIB transformation toward manufacturing, emphasizing both form one integrated supply chain. Horine outlines new federal tools and capital, including the Smaller War Plants Commission prioritizing 10 defense-critical NAICS codes and a priority processing for eligible 8(a) program applicants in those industries, plus a Pentagon Economic Defense Unit process to connect small manufacturers to SBA financing and potential equity investments. Matt also outlines a 30-day action plan to assess defense-market readiness, identify operational bottlenecks before demand surges, and build a flexible Labor Pool that can scale with production needs. 

    Timestamps

    00:00 Welcome to the Show

    00:41 Army Supply Chain Stress Test

    01:22 DIB vs OIB Explained

    02:32 Manufacturing Rodeo Preview

    03:20 Where Operations Break

    03:48 New SBA and Pentagon Tools

    05:31 Platforms and Support Resources

    06:47 Your 30 Day Action Plan

    07:33 Flexible Labor for Surges

    08:18 Final Takeaways and Wrap Up

    Links

    Matt on LinkedIn

    Revitalizing US Manufacturing⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠

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    10 min
  • Critical Minerals, China’s Export Controls, and What U.S. Manufacturers Must Do Next

    In this episode of US Manufacturing Today (powered by Veryable), Matt Horine speaks with critical-minerals investor and Mineral War author Tomasz Nadrowski about how manufacturers are entering an era of conflict in which security of supply overtakes lowest-cost sourcing. They discuss China’s dominance across many critical minerals, how export controls and selective restrictions can weaponize a monopoly, and why rebuilding Western midstream processing is difficult after decades of decline in US smelting and refining capacity. Tomasz explains the “car crash vs. cancer” analogy for slow-moving supply-chain dependence, highlights a byproduct pricing failure using gallium in the aluminum/bauxite supply chain, and warns against assuming suspensions of controls mean “problem solved.” He urges manufacturers to diversify away from PRC inputs, treat procurement strategically, and adopt AI on the factory floor for productivity and flexibility.

    Timestamps

    00:00 Podcast Welcome

    00:41 Critical Minerals Threat

    01:07 Meet Tomasz

    02:17 Conflict Changes Manufacturing

    03:49 Ten Year Planning Window

    05:33 Monopoly Versus Weapon

    08:41 America Midstream Gap

    11:21 Car Crash Versus Cancer

    14:08 Scrolling Mineral Addiction

    15:48 Byproduct Pricing Failure

    18:34 Reprieve And January Deadline

    22:04 Sourcing Map Playbook

    24:02 Capex And Cold War Opportunity

    26:31 Friendshoring In Americas

    27:53 One Takeaway For Leaders

    29:29 Book And Where To Follow

    30:42 Final Wrap And Subscribe

    Links

    Tomasz on LinkedIn

    Mineral War on Amazon

    Revitalizing US Manufacturing⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠

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    32 min
  • The Pressure Paradox in Manufacturing Leadership (Overdrive vs. Avoidance) | Marilyn Rosa-Green

    In this episode of US Manufacturing Today powered by Veryable, host Matt Horine talks with former shop-floor leader and executive coach Marilyn Rosa-Green about the “pressure paradox” in manufacturing leadership—how high performers can swing between overdrive and avoidance, often leading to burnout. Green shares how her curiosity on the production floor shaped her career and explains how lack of formal leadership training (citing 82% of managers) contributes to unhealthy pressure patterns, procrastination, perfectionism, and imposter syndrome, including avoidance of difficult feedback conversations. They discuss why AI and automation can optimize output but cannot replace human judgment and psychological safety, using an emergency stop-button example. Green offers practical first steps: slow down, get curious about resistant behaviors, consider long-term consequences, and use her Pressure Paradox assessment available on her website. 

    Timestamps

    00:00 Welcome to the Podcast

    01:23 Meet Marilyn Rosa-Green

    01:47 From HR to Shop Floor

    04:32 Defining Pressure Paradox

    05:44 Burnout and Sustainability

    08:14 Overdrive Versus Avoidance

    10:52 Imposter Syndrome Explained

    12:07 Feedback and Mentoring Gaps

    15:58 AI and Human Judgment

    18:17 Psychological Safety on Line

    22:04 Spotting It in Yourself

    26:00 Helping a Team Member

    28:41 Pressure Paradox Assessment

    30:23 Where to Learn More

    30:55 Closing and Resources

    Links

    Marilyn’s website

    Marilyn on LinkedIn 

    Revitalizing US Manufacturing⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠

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    32 min
  • Real vs. Fake Companies: Why Owning Manufacturing Matters | Shlomo Assa (Acclaro Medical)

    In this episode of US Manufacturing Today (powered by Veryable), Matt Horine interviews Shlomo Assa, chairman, president, and co-founder of Acclaro Medical, a serial founder in the laser industry with 20+ patents whose operations ship to 60 countries. Assa explains how COVID-era supply chain disruptions showed that IP alone isn’t enough; companies that outsource turnkey manufacturing lose control of delivery, pricing, quality, and the ability to redesign around component end-of-life issues, making them “fake” companies dependent on offshore partners. He argues the recurring lesson across his ventures is urgency: when customers pay, you must be able to ship immediately or risk losing the deal. Assa distinguishes healthy, cost-neutral subcontracting of qualified subassemblies from full turnkey outsourcing, and discusses the global pricing premium and trust associated with “Made in the USA,” plus leadership and respect as keys to building strong manufacturing teams. 


    Timestamps

    00:00 Welcome and Guest Intro

    01:10 Real vs Fake Companies

    01:55 COVID Supply Chain Wake Up

    05:21 Ship Fast or Lose Deals

    08:10 Fear of Manufacturing

    10:08 Smart Outsourcing Rules

    12:54 Turnkey Outsourcing Trap

    16:17 Field Failures Cost More

    18:07 Made in USA Premium

    23:36 Quality Details That Matter

    29:44 Workforce and Leadership

    34:39 30 Day Fix and CI

    40:35 Contact and Closing

    41:15 Final Takeaways and CTA


    Links

    Acclaro Website

    Acclaro on LinkedIn

    Shlomo on LinkedIn

    Revitalizing US Manufacturing⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠

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    43 min
  • Josh Waldron on Productive Difficulty, Vertical Integration, and Building a Manufacturing Moat

    In this episode of US Manufacturing Today (powered by Veryable), Matt Horine interviews Josh Waldron, who describes how a car accident at 15 left him paralyzed and how he chose to remove the “comfortable retreat” by destroying his wheelchair to commit to walking, shaping his approach to challenges. Josh recounts building a precision manufacturing company from a garage during the 2008 recession, learning CNC operations from scratch, driving growth through vertical integration, and turning in-house anodizing into a profit center. He explains misconceptions about needing all answers upfront, critiques “best practices,” and shares his Productive Difficulty framework and a 2x2 tool for prioritizing work. The conversation covers AI as bandwidth expansion, retention through pay, recognition, and autonomy, navigating firearms regulation, lobbying to change laws, and his book “On Choosing Hard Things,” plus a recommendation to run a cultural audit. 


    Timestamps

    00:00 Welcome to the Podcast

    00:41 Josh Waldron Intro

    01:26 Accident and Resolve

    05:00 Starting from Scratch

    08:06 Vertical Integration Wins

    11:03 Ditching Best Practices

    13:27 Productive Difficulty Framework

    19:56 Two by Two Priorities

    22:52 AI and Bandwidth

    25:56 Retention and Culture

    33:50 Hard Corners Manufacturing

    37:57 Changing Laws Long Game

    43:25 30 Day Action Step

    44:26 Book and Closing


    Links

    Josh’s Website

    Josh on LinkedIn

    Hard is Fun

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    47 min
  • Making Safety Happen: Why Safety Must Be a Core Value, Not a Priority | Brian Fielkow

    In this episode of US Manufacturing Today (powered by Veryable), host Matt Horine speaks with Brian Fielkow, author of Making Safety Happen, about leading safety as a leadership discipline and enterprise risk issue. Fielkow lays out why safety must function as a non‑negotiable core value that never competes with production pressure, and how boards and executives ultimately shape safety outcomes through the behaviors they reward, tolerate, or ignore. The conversation explores how fast‑growing operations can scale without sacrificing stability by balancing offense and defense, how frontline leaders drive real cultural change, and how applying Just Culture helps organizations distinguish honest mistakes from reckless choices while preserving accountability and trust.


    Timestamps

    00:00 Podcast Intro

    02:03 Safety as Core Value

    04:39 Retiring the Word Accident

    06:43 Boards Own Safety

    11:51 Scaling Without Breaking

    15:39 New Leader First 90 Days

    18:33 Gold Letter Engagement

    21:49 Safety Committees Done Right

    23:45 Psychological Safety on Floor

    26:48 Process Over Paperwork

    30:56 Just Culture Accountability

    35:14 Protecting Everyone On Site

    38:37 30 Day First Step

    41:56 Podcast Outro


    Links

    Brian’s Website

    Brian on linkedin

    Making Safety Happen on Amazon

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    44 min
  • High‑Velocity Supply Chains: Chris Hale on Reshoring, Working Capital and Critical Minerals

    In this episode of U.S. Manufacturing Today (powered by Veryable), host Matt Horine interviews Chris Hale, founder and CEO of Klear, about how reshoring and rapid scaling compress timelines and expose a mismatch between fast-moving factory operations and slow, backward-looking traditional banking. Hale explains that step-change growth driven by aerospace, defense, energy, and other demand can break order-to-cash cycles, stressing suppliers, buyers, and internal coordination, and argues this is an operational risk shared by plant managers and finance. 


    Timestamps

    00:00 Podcast Intro

    00:41 Reshoring Speed Crunch

    01:52 What Breaks First

    04:05 Banks Versus Step Change

    05:58 Relay Race Capital Flow

    08:52 Origins In Global Supply

    12:07 Building Klear Platform

    13:33 Critical Minerals Finance

    17:14 Geopolitics And Small Suppliers

    22:58 Right Sized Capital

    27:58 Back Office Fix

    31:38 Series A Update

    32:53 30 Day Action Advice

    34:24 Where To Find Klear

    35:00 Podcast Outro


    Links

    Klear Website

    Klear on LinkedIn

    Chris on LinkedIn

    Forbes Article

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    36 min
  • Fighting Counterfeits: Alitheon CEO Roei Ganzarski on Authenticating Parts

    In this episode of U.S. Manufacturing Today (powered by Veryable), host Matt Horine interviews Roei Ganzarski, CEO of Alitheon, about the trillion-dollar global problem of counterfeiting and gray-market fraud and why it is a safety and national security issue in industries like aerospace, automotive, and healthcare. Ganzarski shares examples including end-of-life aircraft engine parts sold as new and fake titanium used in aircraft, and explains Alitheon’s FeaturePrint technology, which authenticates individual items using standard cameras by capturing unique, random manufacturing “tolerance” features to create a digital fingerprint with zero false positives.

    Timestamps

    00:00 Podcast Intro

    00:41 Counterfeit Crisis

    01:44 Fraud and Gray Market

    04:21 Career Path to Alitheon

    09:11 Aerospace Scandals

    11:44 FeaturePrint Explained

    18:15 Why Labels Fail

    23:48 Wear and Tear Handling

    28:03 New Manufacturer Promises

    28:59 Camera Based Traceability

    29:17 Warranty Return Fraud

    32:15 Fingerprinting Against Fakes

    35:29 Supply Chain Risk Trends

    38:13 Supplier Competitive Edge

    40:04 EV Battery Safety Risks

    43:10 Compliance Beyond QR Codes

    44:30 Blockchain Physical Gap

    47:28 Proxy On Proxy Failures

    51:10 30 Day Action Plan

    52:56 Pilot And Production Setup

    55:19 Traceability For QA Recalls

    57:44 Podcast Outro

    Links

    Alitheon Website

    Alitheon on LinkedIn

    Roei on LinkedIn

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    59 min
  • There’s No Labor Shortage in Manufacturing—There’s a Shortage of Incentives

    In this episode of U.S. Manufacturing Today (powered by Veryable), host Matt Horine challenges the common claim that America has a labor shortage, arguing instead that the real problem is a shortage of incentives, reward, and ownership in tackling productivity. He says true labor scarcity would force wages up, yet manufacturing wages have barely risen in real terms for decades, while only genuinely scarce skilled trades show meaningful wage acceleration. Horine also questions the credibility of jobs data, citing large downward revisions to non-farm payrolls, and argues many “unfilled roles” are actually utilization and demand-forecasting issues on the shop floor. He proposes measuring labor by output rather than headcount, building more flexible labor capacity and output-based pay, and contends that relying on imported labor or visa programs suppresses wage signals. He points to new SNAP work requirements reducing benefit rolls by 5.3 million as evidence that participation responds to incentives.


    Timestamps

    00:00 Podcast Intro

    00:41 Labor Shortage Myth

    02:52 Meritocracy Reframed

    04:11 Jobs Data Reality Check

    05:06 Wages and Skill Signals

    06:14 Headcount vs Output

    07:31 Flex Labor Playbook

    08:18 Cheap Labor Hypocrisy

    09:54 SNAP Experiment Evidence

    11:13 Real Fix and Wrap-Up

    13:25 Outro and Resources


    Links 

    Matt on LinkedIn

    Revitalizing US Manufacturing⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠⁠

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    14 min

About U.S. Manufacturing Today

From the publisher's feed

The US Manufacturing Today show, brought to you by the good folks at Veryable, is a podcast to keep you up to date with what's ahead for U.S. Manufacturers and Distributors. On the podcast, we discuss…