China Manufacturing Decoded

Using Early Field Failure Analysis (EFFA) to Prevent Product Disasters

Listen Later

In episode 259 of the podcast, host Adrian welcomes back special guest Andrew Amirnovin, a reliability expert, to explore Early Field Failure Analysis (EFFA) and why it's essential for manufacturers aiming to avoid costly recalls and reputation damage. They share real-world examples of what happens when EFFA is neglected—including major recalls from Tesla, Volkswagen, and Firestone.

Tune in to learn how to implement an effective EFFA program, reduce risk, and ensure product reliability before small issues snowball into catastrophic failures.

 

Show Sections
  • [00:00] Introduction & Guest Welcome
  • [01:20] What is Early Field Failure Analysis (EFFA)?
  • [06:45] Why EFFA Matters in Mass Production
  • [12:30] Implementing an Effective EFFA Program
  • [22:00] Real-World Case Study: Tesla’s Power Steering Recall
  • [27:00] Firestone & Ford Tire Failure Disaster
  • [31:45] Volkswagen Dieselgate: A Different Kind of Failure
  • [36:20] The Hidden Costs of Neglecting EFFA
  • [39:00] Key Takeaways & Final Advice

    •  

    Related content...
    • Cost Of Poor Quality and Reliability: “Pay Me Now, or Pay Me Later.”
    • ISTA Package Testing: Get It Done Before Shipment To Protect Products
    • Ongoing Reliability Testing: Avoid Returns, Bad Reviews, and Warranty Claims!
    • What To Do If You Have A High Product Return Rate? [6-step Process]

      •  

      Get in touch with us
        • Connect with us on LinkedIn
        • Contact us via Sofeast's contact page
        • Subscribe to our YouTube channel
        • Contact us on X @sofeast
        • Prefer Facebook? Check us out on FB

          •  


          Get in touch with us
            • Connect with us on LinkedIn
        • Contact us via Sofeast's contact page
        • Subscribe to our YouTube channel
        • Prefer Facebook? Check us out on FB
          • ...more
          View all episodesView all episodes
          Download on the App Store
          China Manufacturing DecodedBy Sofeast
          • 5
          • 5
          • 5
          • 5
          • 5

          5

          4 ratings

          More shows like China Manufacturing Decoded

          View all
          Clarkesworld Magazine by Clarkesworld Magazine

          Clarkesworld Magazine

          1,030 Listeners

          The Urbanist by Monocle

          The Urbanist

          290 Listeners

          Space Rocket History Podcast by Michael Annis

          Space Rocket History Podcast

          636 Listeners

          Capitalism.com with Ryan Daniel Moran by Capitalism.com

          Capitalism.com with Ryan Daniel Moran

          731 Listeners

          The Foreign Desk by Monocle

          The Foreign Desk

          118 Listeners

          Shopify Masters by Shopify

          Shopify Masters

          375 Listeners

          Main Engine Cut Off by Anthony Colangelo

          Main Engine Cut Off

          284 Listeners

          Sinica Podcast by Kaiser Kuo

          Sinica Podcast

          591 Listeners

          ChinaPower by CSIS | Center for Strategic and International Studies

          ChinaPower

          202 Listeners

          EU Confidential by POLITICO

          EU Confidential

          102 Listeners

          Design Better by The Curiosity Department, sponsored by Wix Studio

          Design Better

          323 Listeners

          Inside China by South China Morning Post

          Inside China

          55 Listeners

          Being an Engineer by Aaron Moncur

          Being an Engineer

          51 Listeners

          Chinese Whispers by The Spectator

          Chinese Whispers

          146 Listeners

          State of the World from NPR by NPR

          State of the World from NPR

          414 Listeners