VFD Vibes

VFD Vibes

By Yaskawa America, Inc.Technology
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VFD Vibes episodes

  • Solar Inverters: Where the Sun Meets the Grid

    When you hear the word inverter, you probably picture the output section of a VFD. But inverters also play a critical role in solar power, where they turn the DC from the panels into AC the grid can use.

    Host Greg Weichman and guest Bob Bonsar, who focuses on Yaskawa Solectria Solar products in Yaskawa’s training department, step outside the traditional VFD world to compare the two. They cover what a solar inverter does, how it compares with the inverter inside a VFD, and why it has to stay locked to the grid. Along the way, they get into maximum power point tracking, anti-islanding, power factor, utility-scale installations, and how battery storage is changing the picture. They also look at how Yaskawa’s power electronics experience carried over into solar.

    Whether you work with drives every day or are just curious about what happens between a solar panel and the grid, this episode shows how much the two worlds have in common.

    02:19 Solar Inverter Basics and DC to AC

    05:26 Changing Sun and MPPT
    07:08 Solar vs VFD Inverters and Grid Sync
    10:46 Power Quality and Power Factor
    14:07 Utility Scale Solar Sites
    18:02 Solectria Solar Story and What Sets Yaskawa Apart
    23:10 Battery Storage and Duck Curve
    26:48 Key Takeaways and Wrap-Up

    Have a topic you want us to cover? Email [email protected] and let us know!

    30 min
  • Getting in Sync with Permanent Magnet Motors

    Permanent magnet motors are becoming increasingly common in industrial applications, offering higher efficiency, greater power density, and unique design flexibility. But how do they really differ from the induction motors we’ve relied on for decades?

    In this episode of VFD Vibes, Greg is joined by Yaskawa’s Kenan Wang to break down how permanent magnet motors work, their advantages and tradeoffs, and where they make the most sense. They also dive into what makes controlling a PM motor with a VFD different. From synchronization and vector control to motor tuning and encoder feedback, learn what it takes to get the best performance from a PM motor application.

     

    02:03 Permanent Magnet Motors Explained

    07:00 PM vs. Induction: Torque, Slip, and Overload
    12:55 PM Motor Advantages and Tradeoffs
    19:21 Where PM Motors Make Sense
    22:58 Controlling PM Motors with a VFD
    26:18 Vector Control, Sensorless, and Encoders
    29:41 Setup, Tuning, and Common Pitfalls
    34:40 Getting the Most from PM Motors

     

    Have a topic you want us to cover? Email [email protected] and let us know!

    41 min
  • From Intern to Leader

    What happens after the internship ends? Host Greg Weichman talks with three Yaskawa employees who started their careers as interns and went on to grow into leadership roles across the company. From technical support and engineering labs to product development and channel management, each guest shares how their internship experience helped shape their career path.

    You’ll hear firsthand stories about meaningful projects, hands-on learning, mentorship, customer interaction, and the real-world challenges that accelerated their growth. Along the way, the conversation explores how internships build technical skills, professional confidence, and long-term relationships that can influence an entire career.

    Whether you're a student considering an internship, an engineer early in your career, or a company thinking about talent development, this episode offers practical advice and real examples of how internships can become something much bigger.

    00:59 Josh From Intern to Channel Manager

    09:09 Josh Advice for Applicants
    10:21 Ty From Intern to Senior Manager
    17:27 Ty Advice Why Internships Matter
    18:34 Mark Co Op to Engineering Manager
    23:08 Mentor Moment and CLAIR Advice

    Have a topic you want us to cover? Email [email protected] and let us know!

    31 min
  • From Classroom to Career

    Internships are more than just summer jobs—they’re the starting point for real careers. Host Greg Weichman sits down with Nancy Flowers to break down how internship programs benefit both students and employers, and what makes Yaskawa’s approach stand out. With nearly two decades at Yaskawa and years of experience leading the intern program, Nancy shares how the company builds long-term talent pipelines through hands-on experience, mentorship, and meaningful work.

    From how students find internships and stand out in the application process to how Yaskawa recruits, gathers feedback, and continuously improves the program, this episode offers a behind-the-scenes look at what a modern internship should be. Whether you're a student exploring your first opportunity or an employer thinking about developing future talent, this conversation is packed with practical insight and real-world perspective.

    01:29 Internships: More Than Just a Summer Job

    07:14 Real Work, Not Busywork: Inside the Program
    09:56 Mentorship, Teams & Opportunities Beyond Engineering
    12:55 The Skills Interns Walk Away With
    15:36 How Feedback Shapes a Better Internship Experience
    19:26 From Intern to Leader + What Sets the Best Apart

    Have a topic you want us to cover? Email [email protected] and let us know!

    30 min
  • Medium Voltage, Major Performance

    When low voltage VFDs reach their limits, medium voltage takes over. Host Greg Weichman and guest Tim Scheidell break down what medium voltage (MV) really means and how MV VFDs differ from low voltage drives in system design, internal topology, commissioning, safety, and real-world applications.

     

    With Tim’s experience working with large-scale drive systems, they explore multi-level architectures, power cells, harmonic performance, maintenance expectations, and the industries that depend on MV solutions. Whether you're new to medium voltage or evaluating when it makes sense to move beyond 480V systems, this episode gives you the clarity needed to understand where MV fits and why it matters.

     

    02:23 What Counts as Medium Voltage

    04:15 Why Step Up to MV
    05:53 Design Differences Inside an MV Drive
    15:22 Safety, Commissioning, and Maintenance
    21:05 Where MV Is Used
    22:52 When LV Still Wins
    25:31 Future MV Trends

     

    Have a topic you want us to cover? Email [email protected] and let us know!

    29 min
  • Channel Champions

    In a world of fast shipping, online marketplaces, and shifting customer expectations, does the traditional distribution model still deliver? Host Greg Weichman sits down with Josh Julius, Yaskawa’s Industrial Channel Manager, to explore why the channel partner model remains a strategic cornerstone and what makes this model so powerful in the industrial automation space.

    With over a decade of experience at Yaskawa, Josh shares real-world examples, challenges, and behind-the-scenes insights into what makes a great channel partner, how Yaskawa supports its network, and the growing risks of the gray market. They discuss the importance of local inventory, industry expertise, solution selling, and trust—showing how distribution partners act as force multipliers in delivering value to customers.

    Whether you’re a distributor, an end user, or just curious about how the industrial supply chain really works, this episode breaks it all down.

    03:17 Understanding the Distribution Partner Model

    07:21 Real-World Examples of Distribution Value
    09:05 Challenges in Supporting Distribution Partners
    15:43 The Gray Market and Its Implications
    18:39 Qualities of Strong Distribution Partners
    23:25 Yaskawa's Support for Channel Partners
    25:51 Future of Distribution and Final Thoughts

    Have a topic you want us to cover? Email [email protected] and let us know!

    35 min
  • From Setup to Savings: How to Get the Best Out of Your VFD

    Getting the most out of your drive goes far beyond the purchase. Host Greg Weichman breaks down what really makes a difference — from installation and motor selection to tuning, cooling, and preventative maintenance — all in order to help you extend the life of your VFD and maximize efficiency. Inspired by an article from Yaskawa technical training expert Paul Avery, this episode explores how proper setup, smart features, and simple upkeep can dramatically improve performance and ROI.

    Whether you’re an installer, end user, or sales professional, this episode offers a high-level guide to better drive reliability, energy savings, and system longevity. Tune in to learn how a few key best practices can turn your VFD into a long-term advantage for your operation.

    02:08 Importance of Proper Installation

    02:58 Motor and Motor Cable Considerations
    05:54 Model Your Motor with Auto-Tune
    06:38 Advanced Drive Features for Efficiency
    08:26 Maintaining Your VFD for Longevity
    11:05 Preventative Maintenance Checklist
    14:09 Future of VFD Maintenance with AI

    Have a topic you want us to cover? Email [email protected] and let us know!

    18 min
  • Stay Grounded: The Key to VFD Reliability and Safety

    Getting grounding and bonding right isn’t just about meeting electrical code — it’s about protecting your equipment, preventing EMI, and keeping your VFDs running the way they should. In this episode of VFD Vibes, host Greg Weichman welcomes back application engineer Joe Pottebaum to break down what proper grounding and bonding really mean.

    Joe explains the difference between system ground, equipment ground, and protective earth — and why confusing these terms can lead to nuisance trips, premature failures, or even dangerous conditions. You’ll also hear best practices for grounding VFDs and motors, insights on shielded cable vs. conduit wiring, and a real-world look at problems like ground loops, noise, and EMI.

    With decades of field experience, Joe shares practical advice for installers, engineers, and troubleshooters alike — showing how good grounding and bonding choices can prevent costly downtime and extend the life of your drives.

    02:07 Defining Grounding and Bonding

    06:55 Best Practices for Grounding VFDs
    15:14 Cables, Conduits, and EMI 
    21:33 Troubleshooting and Real-World Examples
    28:03 Protecting Your Investment
    31:52 How to learn more or get help

    Have a topic you want us to cover? Email [email protected] and let us know!

    37 min
  • Know Your Source: Power System Configurations and VFD Performance

    Not all three-phase power systems are created equal — and the wrong setup can spell trouble for your VFDs. In this episode of VFD Vibes, host Greg Weichman sits down with application engineer Joe Pottebaum to unpack the world of power system configurations and their impact on variable frequency drive applications.

    From the fundamentals of single-phase versus three-phase power to the nuances of wye, delta, corner-grounded, and high-resistance grounded systems, Greg and Joe cover the configurations you’re most likely to encounter in the field — and the implications each has for your installation. You’ll hear how these systems evolved, why grounding strategy matters, and what can go wrong if you don’t match your VFD to the supply.

    Along the way, Joe shares field-tested advice on dealing with imbalanced systems, open-delta supplies, and ungrounded installations — plus how Yaskawa drives are built to handle real-world conditions that challenge other brands. Whether you’re an installer, engineer, or troubleshooting tech, this episode gives you the knowledge to spot risks before you press “Start.”

     

    01:54 Single Phase vs. Three Phase Power

    02:50 Applications of Single Phase Power
    06:22 Three Phase Power in Industrial Settings
    10:05 The Evolution of Three Phase Power
    16:27 Grounding and Safety in Power Systems
    25:06 Resistance Grounding and Line-to-Line vs. Line-to-Ground Faults
    29:24 Challenges of High Resistance Grounding
    32:14 System Grounding Standards
    36:11 Impact of Ungrounded Systems
    46:03 Delta vs. Wye Connected Systems
    48:15 Yaskawa's Solutions for Imbalanced Systems


    Have a topic you want us to cover? Email [email protected] and let us know!

    53 min
  • Train to Gain - A Technical Training Overview

    Technical training doesn’t just support our products—it empowers the people who use them. Host Greg Weichman sits down with John Autero, Manager of Technical Training Services at Yaskawa, for an inside look at how the company delivers hands-on education across drives, motion, and solar technologies.

    John shares how Yaskawa built a training program from the ground up—offering everything from e-learning and virtual classes to in-person workshops and a full-fledged technical roadshow. With decades of experience and a passion for teaching, he explains why great training isn’t just about what’s taught, but how it’s delivered. Whether you're brand new to VFDs or a seasoned field tech looking to sharpen your skills, this episode reveals how Yaskawa's training services help teams learn faster, troubleshoot smarter, and stay up to speed.

    01:03 Meet John Autero: Shaping Yaskawa's Training Programs

    06:05 Training Formats: Online, In-Person, and Hybrid
    09:42 The Traveling Technical Training Road Show
    12:37 Learn With Yaskawa: Learning Management System (LMS)
    16:30 Diverse Training Content: From Basics to Troubleshooting
    19:55 Utilizing Learning Paths within the LMS
    22:00 Specialized Instructors: Expertise and Experience
    24:20 Certification and Continuing Education Credits
    27:08 Customer Feedback and Satisfaction
    32:02 The Future of Training: AI and New Technologies
    37:53 Providing Feedback and Custom Training Requests

    To dive in visit training.yaskawa.com

    Have a topic you want us to cover? Email [email protected] and let us know!

    41 min

About VFD Vibes

From the publisher's feed

VFD Vibes is the podcast for anyone curious about variable frequency drives (VFDs) and their impact on modern motor control. Hosted by Greg Weichman, a 20-year veteran in industrial automation, the series features expert interviews, real-world case studies, and practical tips on installation, maintenance, and troubleshooting.