Most people assume digital advertising is the more sustainable marketing choice. But a new industry study suggests the story might be more complicated. This week on 2 Regular Guys, we welcome Theresa Hegel, Executive Editor for Special Projects and Sustainability at ASI, to discuss the findings from a major CO₂ impact study commissioned by ASI and PPAI. The research looked at the carbon footprint of promotional products compared to other forms of advertising and uncovered some surprising results around longevity, memorability, and environmental impact. Theresa walks us through the key findings, explains how the study gathered and analyzed the data, and shares what these insights could mean for the future of sustainability in the promotional products industry. Join us as we explore the data and discuss how decorators and distributors can think differently about the environmental impact of branded merchandise.
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Dad Joke
Terry: Did you know there are only 12 seconds (2nds) in a year?
There’s January 2nd… February 2nd… March 2nd…
Promotional Products vs Digital Ads
Aaron: Welcome to the show as a guest. We have been loving having you bring us news on a regular basis from your work with ASI. Give us the quick rundown of who you are and what you do.
I’m the executive editor of special projects and sustainability at ASI. I’ve been at ASI for 12 years, and I write about a variety of topics, with a focus on apparel, apparel decoration and sustainability. I started out in daily newspapers – highlights of my career include writing about a bedbug-sniffing dog, profiling a legally blind art teacher and following a local ghost-hunting group on a research trip to a cemetery at midnight.
Terry: Let’s start at the beginning. What led ASI and PPAI to commission this CO₂ impact study in the first place?
Promo products often get a bad rap as “trinkets and trash,” and we’ve seen some “anti-swag sentiment,” particularly on social media, with people complaining about promo’s perceived carbon impact. But up until now, there hasn’t really been any concrete data showing how promo stacked up compared to other forms of advertising.
In order to combat people’s misconceptions about our industry, it’s important that we arm our members with real data they can use in sales conversations or when establishing themselves as thought leaders online. ASI and PPAI have always done a good job with gathering and crunching other kinds of data (ad impressions, state of the industry, etc.) but in some ways, sustainability-specific data has been a gap.
Also, it was important for us to use a third party to conduct this study for impartiality. We knew the results might not be exactly what we wanted to hear, but we were prepared to share them whatever the outcome was.
Aaron: Before we get into the numbers, can you give us the big picture? What question was this research trying to answer for the promotional products industry?
The big picture is that we needed to establish an industry baseline. Until we measure how carbon intensive promo as a whole is, how can we address the impact? As I mentioned before, we also wanted to give our members some concrete data they can use to answer questions and concerns about the sustainability of the promo industry.
We compared promo to five other advertising mediums: out of home (billboards and signage); digital advertising; radio; TV and print advertising, and looked at factors such as carbon impact per memorized impression (brand recall tied to a particular advertising channel), carbon impact per media campaign and carbon impact per dollar spent).
Terry: What were some of the most surprising or headline findings that came out of the study?
We didn’t really know what the study was going to say, so it was really exciting to find out that by most measures promo had the second-lowest carbon impact of all advertising channels. Billboards and other “out of home” advertising were the only channel with a lower carbon impact.
For instance promo generates .56 grams of carbon equivalent per memorized impression, according to the combined U.S. and European data we gathered, whereas out of home is just under that figure with 0.54g grams of carbon equivalent per memorized impression. Digital advertising is 4.57g of carbon equivalent per memorized impression – 8 times higher than promo.
(Grams and metric tons of CO2 equivalent is a standard unit of measure in carbon reporting. Though carbon dioxide is the most common greenhouse gas, there are many others associated with climate change, so to streamline and simplify reporting, all emissions are generally converted into that “equivalent” figure.)
Aaron: One of the stats that really stands out is that promo’s carbon impact per memorized impression is eight times smaller than digital advertising. Can you unpack what that actually means?
Yes, I think that’s something that surprises a lot of people. After all, promo products are physical, tangible items and digital advertising is decidedly not. So the natural assumption is that promo would have a higher carbon cost associated with its production.
However, digital advertising has hidden energy costs, particularly with digital media’s increasing reliance on energy intensive AI and the data centers necessary to power cloud-based computing the storage. When you’re calculating the carbon impact of a digital ad, you have to think about the energy intensity of every phone and computer that’s used to view it as well as the initial carbon cost to create it.
Terry: That result seems to run counter to what a lot of people assume about digital marketing. Why does promotional merchandise perform so favorably in that comparison?
Think about the last digital ad you saw. Or the last sponsored video you watched on social media. Can you even remember what it was? There’s so much digital noise out there. Messaging gets drowned out so easily.
Promo products, on the other hand, promote strong brand recall. These are gifts that are given out by companies. They’re useful and fun. People remember and keep them. A TikTok ad is 10 seconds; a favorite branded hoodie you might have for 10 years – and each time you wear it evokes strong feelings and memories.
(Doesn’t even have to be an expensive item. I have a friend who recently told me about a branded jar opener she got from her insurance agent and has kept for years, and it’s the only way she remembers who her insurance agent is. … that’s effective, right!)
Aaron: For listeners who like to understand the “how,” can you walk us through the methodology? How did the researchers calculate the carbon impact across different forms of advertising?
Yes, we worked with a third-party research group called 51toCarbonZero
In promo, data was obtained from the promo industry using a carbon tracking tool created specifically for our industry using a methodology certified by Bureau Veritas to be in accordance with ISO 14067 principles.
ASI, PPAI and 2FBCO also provided additional research to help contextualize the data.
For the other advertising channels, we relied on sources such as published research, articles and documents from reputable industry outlets. 51toCarbonZero applied its own professional judgement and experience of its industry researchers to furnish the final data set.
The study applies recognized life cycle assessment principles to produce comparative directional insights rather than product-level or third party-reviewed results.
Terry: The data used in the study came from real companies in the industry. Without naming names, what kind of distributor data helped make this analysis possible?
As a starting point, we gathered data from two significantly sized distributors, one based in the U.S. and one based in Europe.
Sales data was collected over a 12-month period from the European distributor and included full detailed sales data.
From the U.S. distributor, we collected summarized sales data from a 12-month period.
Each product was assigned to its own category and its own weight. Average Co2 factors per gram of product per category were then applied using the carbon tracking tool. If you go to the article Jonny Auping of PPAI and I wrote, you can get an even more detailed explanation of how the data was calculated.
Aaron: This was a joint effort between ASI and PPAI. What’s the significance of those two organizations collaborating on a project like this?
I’ve been writing about sustainability for about 3 years now, and one of the things that’s always struck me is how important collaboration is in order to move the needle. We have to cross typical lines of competition in order to actually effect change.
We want everyone in the industry to be striving toward lower-impact choices and more sustainable production. It can’t just be a few enlightened companies, right?
We’ve seen evidence of this happening within the industry. Organizations like SwagCycle, run by Ben Grossman of Grossman Marketing Group, have worked with other distributors (ostensibly competitors) to help them recycle or donate obsolete branded merch.
It’s important both symbolically and functionally for PPAI and ASI (also traditionally competitors) to have a united front on sustainability. Anything we can do to improve the reputation of promo and make it a more sustainable industry benefits both organizations and our members. A rising tide lifts all boats.
Terry: How do you hope distributors, decorators, and suppliers use this information when they are talking with clients about marketing and sustainability?
I think this data can be a great conversation starter, especially for clients who question the effectiveness of promo products and have negative views about its carbon impact.
But I also hope it inspires them to start taking sustainability more seriously and start gathering their own impact data if they’re not already doing so.
We’re trying to be very clear that this study is a starting point. We’re by no means at the finish line. Carbon is only part of the story when it comes to sustainability. We also have to be looking at factors like ethical sourcing and a product’s end of life.
So I think it’s ok to take a little victory dance here and use this data to combat inaccurate ideas about the industry, but then we need to collectively roll up our sleeves and continue the hard work of sustainability.
Aaron: Here’s the million-dollar question. What comes next for the industry in terms of sustainability?
LIke I said, this is just the beginning. We want more industry companies to get involved in data collection, measuring the impact of our industry and collaborating on ways to lessen that overall impact.
Terry: If someone listening today wants to be more informed about sustainability, where would you suggest they start? And how can they learn more about this report and ASI?
They can visit www.PromoForThePlanet.com, an award-winning educational resource hub I edit for Counselor magazine and ASI, that includes a glossary of terms, a list of labels and certifications, videos and articles on sustainability.
The full story is available on our website here: https://members.asicentral.com/news/industry-news/february-2026/joint-asi-ppai-study-finds-promo-among-the-lowest-carbon-impact-advertising-channels/
I would also be remiss if I didn’t mention the second annual Sustainable Merch Summit, set for Earth Day (April 22) this year and hosted by the Branded Merch Network, ASI, Apparelist and 2 Regular Guys.
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We serve up bite-sized tips for our #regulators to instantly spice up their decorated apparel business. Just like the perfect wing sauce, these quick tips can transform your business experience, adding flavor and depth to your operations. Each video in this playlist is a nugget of wisdom, carefully selected for its potential to bring immediate value to your work. So, whether you’re a seasoned pro or just getting started in the decorated apparel industry, dip into our ‘Secret Sauce’ for insights that can help you soar.
OTHER EVENTS
Small Business Saturdays – Saturdays at Noon Central Time and then available to watch any time.Master of Success Inner Circle – Bi-weekly Mastermind Groups with accountability, support, and a built-in support group.Complete Screen Printing Business Course with Atlas Screen Supply in Chicago, March 21-22, 2026The Take-up with Erich Campbell – Fridays at 2:30 Mountain TimeDemystifying Next Level Digitizing Online Training from Erich CampbellUnderstanding Emblems: Learn from Erich Campbell about digitizing for patches.DTF Transfer from TransferDepot.com: Use code AMONTGO2025 for 10% OffDTFUniversity.com: The industry’s DTF education source in partnership with APAS and DTF SuperstoreTrade Shows
ASI Show Forth Worth, TX – March 9-11, 2026Graphics Pro Expo, Irving, TX – March 12-14, 2026 CANCELLEDImpressions Atlantic City, NJ – March 26-28, 2026DAX Dayton, OH – April 24-25, 2026DAX Chicago, IL – May 15-16, 2026DAX Tampa, FL – May 29-30, 2026DAX Nashville, TN – June 19-20, 2026ASI Show Chicago, IL – July 21-23, 2026DAX Twin Cities, MN – August 7-8, 2026Graphics Pro Expo, Long Beach, CA – August 13-15, 2026Graphics Pro Expo, Cleveland, OH – September 10-11, 2026Printing United Expo, Las Vegas, NV – September 23-25, 2026Impressions Dallas, TX – October 22-24, 2026
All dates and events are subject to change