Join host Bob DeMarco in Episode 603 of The Knife Junkie Podcast as he welcomes ABS Master Bladesmith Aaron Wilburn of Wilburn Forge for an in-depth conversation about the art and science of traditional bladesmithing. Aaron's journey began with a chance discovery in a Barnes & Noble bookstore in 2003, leading to a career creating some of the most sought-after Damascus steel knives in the world.

In this comprehensive interview, Aaron shares the technical secrets behind his stunning Turkish twist Damascus patterns, his unconventional business philosophy of creating art rather than filling orders, and the rigorous path to becoming an ABS Master Bladesmith. From his early mentorship with Cliff Parker and Corbin Newcomb to developing his own distinctive style, Aaron's story illustrates the dedication required to master this ancient craft in the modern world.

Aaron discusses his sophisticated heat treatment processes, including cryogenic treatment for superior edge retention, and explains why he sacrifices 90% of his starting material to achieve the perfect Damascus patterns. His artistic approach to knife making - including pieces that have caught the attention of Joe Rogan - demonstrates how traditional skills can create modern masterpieces.

The conversation covers the demanding ABS certification process, from the journeyman performance tests requiring blades to chop through 2x4s and bend 90 degrees without breaking, to the master bladesmith challenge of creating a fluted-handle quillian dagger. Aaron's insights into the metallurgy of Damascus steel, the importance of proper equipment like his 8,000-pound Chambersburg hammer, and his philosophy of continuous learning provide valuable guidance for aspiring bladesmiths.

Listen to this episode and discover why Aaron's commitment to artistic integrity and technical excellence has established him as one of the premier bladesmiths of his generation. Learn more about this episode at https://www.theknifejunkie.com/603 and follow Aaron's work at Wilburn Forge on Instagram @wilburnforge.

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