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Carboline Tech Service Podcast
Carboline Tech Service Podcast episodes
- CTSP Episode 145 - Secondary Containment Design and Coating Systems
Jack Walker and Paul Atzemis discuss the many factors of secondary containment design and the construction of coating systems for secondary containment.
- 0:00 – Intro and the AER Podcast
- https://air-equipment.com/podcast
- 2:38 – Secondary containment coating systems
- 3:15 – EPA Spill Prevention, Control, and Countermeasure (SPCC) Guidance for Regional Inspectors – Chapter 4
- https://www.epa.gov/oil-spills-prevention-and-preparedness-regulations/spill-prevention-control-and-countermeasure-6
- 4:48 – Goal of Secondary containment systems
- 4:56 – Secondary containment design considerations
- 5:16 – Treatment of expansion joints, cold joints, cracks, pipe penetrations, and more with elastomeric coatings
- 6:12 – Vehicular traffic in secondary containment areas
- 7:40 – Slope away from primary containment
- 8:31 – How big does the secondary containment area have to be?
- 10:11 – The secondary design has to account for rainfall
- 11:07 – The 72-hour rule
- 12:40 – Coating system design for secondary containment
- 15:05 – Neat coating systems for secondary containment
- 16:41 – Aggregate-filled coating systems for secondary containment
- 18:08 – Aggregate-reinforced coating systems for secondary containment
- 20:00 – Wrap up
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Find out more at https://carboline-tech-service-podcast.pinecast.co
23 min - CTSP Episode 144 - AWWA C222 - Polyurethane Coatings And Linings For Steel Water Pipe And Fittings
Jack Walker and Paul Atzemis discuss the AWWA C222 standard. This standard relates to the use of polyurethanes and polyurea for the interior and exterior of steel water pipe, valves, and fittings.
- 0:00 – Intro and changes
- 2:25 – Jack the daredevil
- 3:45 – AWWA C222 – Polyurethane Coatings And Linings For Steel Water Pipe And Fittings
- https://www.awwa.org/Store/Product-Details/productId/69445919
- 4:40 – AWWA C222 for the exterior of steel pipe
- 5:44 – History of polyurethane use within the AWWA C222 standard
- 7:40 – Use of polyurethanes for the interior of water pipes
- 8:48 – NSF/ANSI/CAN 600 - Health Effects Evaluation And Criteria For Chemicals In Drinking Water
- https://webstore.ansi.org/Standards/NSF/NSFANSI6002019
- 10:17 – Chemical resistance required per AWWA C222
- 11:31 – Repairs of the polyurethane coating per AWWA C222
- 12:22 – Performance requirements per AWWA C222
- 15:17 – Wrap up
Subscribe via iTunes, Google Play, or Spotify.
Find out more at https://carboline-tech-service-podcast.pinecast.co
18 min - CTSP Episode 143 - Coatings Under Insulation and ISO 19277
Jack Walker and Paul Atzemis discuss coatings under insulation in the petroleum, petrochemical and natural gas industries by exploring the standard ISO 19277.
- 0:00 – Intro and the crutch
- 1:48 – The element of surprise
- 2:03 – Coatings Under Insulation – NACE SP 0198 “Control of Corrosion Under Thermal Insulation and Fireproofing Materials—A Systems Approach”
- https://store.nace.org/sp0198-2016
- 2:37 – ISO 19277 – “Petroleum, Petrochemical And Natural Gas Industries - Qualification Testing And Acceptance Criteria For Protective Coating Systems Under Insulation”
- https://www.iso.org/standard/64240.html
- 3:10 – Temperature categories of CUI 1-3
- 4:56 – Cryogenic classes per ISO 19277
- 5:40 – Immersion and salt spray testing per ISO 19277
- 6:55 – ISO 4628 “Paints and varnishes — Evaluation of degradation of coatings — Designation of quantity and size of defects, and of intensity of uniform changes in appearance”
- https://www.iso.org/standard/64877.html
- 9:37 – Thermal cycle testing per ISO 19277
- 11:16 – Dry and wet cyclic testing per ISO 19277
- 12:28 – NACE SP0198 differences from ISO 19277
- 15:33 – Wrap up
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Find out more at https://carboline-tech-service-podcast.pinecast.co
17 min - CTSP Episode 142 - ASTM E84 versus ASTM E119
Sean Younger joins Jack Walker and Paul Atzemis to discuss the differences between standards ASTM E84 and ASTM E119. The two standards are readily used in the fireproofing industry, listen as they discuss the critical factors of these two standards.
- 0:00 – Intro and technical difficulties
- 1:54 – Kidnapping the CFO
- 2:51 – Reintroduction to Sean Younger, Carboline Fireproofing Sales
- 3:21 – ASTM E84 and ASTM E119
- 3:56 – ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials
- https://www.astm.org/Standards/E84.htm
- 5:00 – ASTM E119 - Standard Test Methods for Fire Tests of Building Construction and Materials
- https://www.astm.org/search/fullsite-search.html?query=e119&
- 5:28 – Fire protection versus flame spread
- 6:30 – Flame spread index per ASTM E84
- 7:18 – Flame index categories per ASTM E84
- 7:51 – Compartmentalization of fire
- 9:03 – Smoke index per ASTM E84
- 10:38 – ASTM E84 does not give products hourly fire ratings
- 11:37 – ASTM E119 testing
- 12:26 – Differences between ASTM E84 and ASTM E119
- 13:23 – Importance of full-scale testing for fire resistance ratings per ASTM E119
- 14:01 – Differences between full-scale testing and small-scale screening
- 17:37 – UL and NFPA tests that mirror ASTM E84 and ASTM E119
- 18:08 – Critical temperature for ASTM E119
- 19:18 – Wrap up
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Find out more at https://carboline-tech-service-podcast.pinecast.co
21 min - CTSP Episode 141 - Common Standards and Their Differences
Jack Walker and Paul Atzemis discuss some common standards and common misconceptions related to those standards, and how they are different from each other.
- 0:00 – Intro
- 1:40 – Standards, regulations, and policies
- 2:57 – FDA (Food and Drug Administration) approved linings
- 3:49 – USDA (United States Department of Agriculture) approved coatings
- 5:00 – FDA 21 CFR 175.300 – Resinous Polymers and Coatings
https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfcfr/CFRSearch.cfm?fr=175.300
- 6:46 – NSF/ANSI 61 – Drinking Water Systems Components
https://webstore.ansi.org/Standards/NSF/NSFANSI612017?gclid=CjwKCAjwmMX4BRAAEiwA-zM4JsQ9VlSwYXM-gTzS7uxrSMXPLD6VdO5pAaWlMpPr6xHm-4K_gpFtMRoCa_gQAvD_BwE
8:28 – Surface area to volume calculation
9:00 – Temperature constraints
- 9:50 – AWWA D102 - Coating Steel Water Storage Tanks
https://webstore.ansi.org/standards/awwa/awwad100d102d103steelwater?gclid=CjwKCAjwmMX4BRAAEiwA-zM4JlwdPNquDMkXLLssZnBOa_mk1a_JFsS54RRbtMB_3I2k4YhDgnJ7QxoCeB4QAvD_BwE
- 12:00 – AWWA C210 - Liquid Epoxy Coating Systems For The Interior & Exterior Of Steel Water Pipelines
https://webstore.ansi.org/standards/awwa/awwac21007?gclid=CjwKCAjwmMX4BRAAEiwA-zM4JmeQK2A_Kch2JDXlw_MFR-ILtZfSlvdJswhbtFcipieKbpGZilJ1UhoCZqMQAvD_BwE
- 12:30 – Wrap up
Subscribe via iTunes, Google Play, or Spotify.
Find out more at https://carboline-tech-service-podcast.pinecast.co
14 min - CTSP Episode 140 - Exterior Coatings for Rail Cars
Jack Walker and Paul Atzemis are joined by Carboline Rail Salesman Joe Foster. They discuss all the factors associated with the selection of exterior coatings for rail cars, from benefits of the different coating technologies to factors that are important to shops and rail car owners.
- 0:00 Audience of one
- 1:13 The van
- 2:00 Introduction to Joe Foster, Carboline Rail Sales \
- 2:51 Selecting an exterior coating for rail cars (hopper cars, tank cars, etc.)
- 3:04 History of coating technologies and their use in the rail car industry
- 3:51 – VOC restrictions high solids epoxies
- 4:39 – The rail car stamp
- 6:15 – The rail shop perspective and advantages of high solids epoxies
- 8:26 – Familiarity with a coating can increase throughput
- 10:33 – The rail car owner and coatings
- 10:59 – Technology matters, things to remember when comparing the price of different coating technologies
- 11:58 – Longevity and cycle importance of rail car coatings
- 13:29 - Lining up painting schedule with maintenance schedule
- 14:22 – The importance of tracking your coatings and their performance
- 16:00 – 20-year-old rail car with high solids epoxy
- 17:42 – Wrap up
Subscribe via iTunes, Google Play, or Spotify.
Find out more at https://carboline-tech-service-podcast.pinecast.co
20 min - CTSP Episode 139 - Choosing a Rail Tank Car Lining
Jack Walker and Paul Atzemis are joined by Matt McDonald, Carboline's Director of Sales for the rail industry. The trio discusses the process of selecting a lining for a rail tank car, and problems that are associated with incorrect lining selection.
- 0:00 – Thirteen feet
- 1:55 – Intro to Matt McDonald – Director of Sales - Rail
- 2:08 – Matt dodges the odds
- 4:00 – The decision-making process for rail tank car linings
- 5:40 – Why do we line rail tank cars?
- 6:14 – Protecting the asset (rail car) from corrosion
- 7:07 – Product or cargo purity
- 7:23 – Regulatory compliance with Federal Railroad Association
- 9:08 – The information required to make a recommendation for a rail tank car lining
- 10:58 – Additional special factors for tank car recommendations
- 11:26 – YOU SAID HOW MANY TESTS?!?!?
- 13:00 – Conservative verse risk-averse
- 13:30 – Cost of lining failure with a rail tank car
- 15:32 – Wrap up
Subscribe via iTunes, Google Play, or Spotify.
Find out more at https://carboline-tech-service-podcast.pinecast.co
18 min - CTSP Episode 138 - How NSF/ANSI 600 Changes the Industry
Brian Cheshire joins Jack Walker and Paul Atzemis to discuss changes coming to the coatings industry due to NSF/ANSI 600. The trio discusses how the standard changes the water tank industry.
- 0:00 - Intro – Live studio audience
- 0:48 - Murdoch update
- 2:37 – Introduction to Water/Wastewater Market Manager Brian Cheshire
- 3:37 – All the memberships
- 4:16 – NSF/ANSI 61 Drinking water system components- Health effects
- https://webstore.ansi.org/Standards/NSF/NSFANSI612019600
- 6:59 – NSF/ANSI 600 Health Effects Evaluation and Criteria for Chemicals in Drinking Water
- https://webstore.ansi.org/Standards/NSF/NSFANSI6002019
- 7:40 – Reduction of allowable solvents in coating formulation
- 10:15 – Solvent-based epoxies and water tanks
- 10:50 – 100% solids epoxy and hybrid polyurethane coatings
- 11:35 – Benefits of 100% solids epoxy and hybrid polyurethane coatings
- 12:10 - Service life of coatings
- https://store.nace.org/expected-service-life-and-cost-considerations-for-maintenance-and-new-construction-protective-coatin-2
- 13:00 – Development of 100% solids epoxy for beneficial application characteristics
- 14:30 – How the new NSF standard changes the coatings industry
- 16:00 – Wrap up
Subscribe via iTunes, Google Play, or Spotify.
Find out more at https://carboline-tech-service-podcast.pinecast.co
18 min - CTSP Episode 137 - Coatings Under Insulation and Evolution of the Standard Practices
Paul Atzemis and Jack Walker discuss the evolution of coatings under insulation. They explore the early practices and what is commonly performed today.
- 0:00 Intro
- 1:07 Creative topic selection
- 2:05 Coatings under insulation, the beginning
- 3:16 Coatings under insulation compared to immersion service
- 3:45 The effects of heat, oxygen, and moisture on the corrosion of assets under insulation
- 4:00 The early adoption of inorganic zinc in the 1980s for CUI
- 4:40 NACE study of CUI
- 5:42 NACE study eliminates inorganic zinc as an option for CUI due to polarity reversal
- 6:58 Salt effects on zinc polarity reversal
- 7:47 Fireproofing and its similarity to insulation
9:25 The introduction of NACE SP0198
https://store.nace.org/sp0198-2016
11:06 Wrap up
Subscribe via iTunes, Google Play, or
- Spotify.
Find out more at https://carboline-tech-service-podcast.pinecast.co
13 min - CTSP Episode 136 - Thick-film and Thin-Film Coating Systems
Jack Walker and Paul Atzemis discuss the factors in choosing a thick-film coating system versus choosing a thin-film coating system. Abrasion, flexibility, substrates, and application equipment are all discussed.
- 0:00 Paul’s curveball
- 3:15 Coating recommendation categories
- 3:52 Thick film coating systems and thin-film coating systems
- 5:12 Substrate can determine coating system
- 7:09 Pitted storage tanks
- 7:32 High-solids coatings
- 8:52 Abrasion conditions effects on coating system selection
- 9:48 Flexibility and impact resistance
- 11:06 Scheduling effects on coating system selection
- 12:02 UV effects on coating system selection
- 13:44 Availability of application equipment effect on coating system selection
- 15:24 Wrap up
Subscribe via iTunes, Google Play, or Spotify.
Find out more at https://carboline-tech-service-podcast.pinecast.co
17 min
About Carboline Tech Service Podcast
From the publisher's feed
Carboline Technical Service Engineers Jack Walker and Paul Atzemis discuss common industrial coatings and linings products, problems, solutions, and painting and testing techniques. They use their…
experiences in Technical Service, their history in the field, and the knowledge from their NACE Level 3 Peer certifications to help explain the industrial coating industry.