Carboline Tech Service Podcast

By Paul Atzemis, Jack Walker

Carboline Technical Service Engineers Jack Walker and Paul Atzemis discuss common industrial coatings and linings products, problems, solutions, and painting and testing techniques. They use their ex... more

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FAQs about Carboline Tech Service Podcast:

How many episodes does Carboline Tech Service Podcast have?

The podcast currently has 194 episodes available.

Carboline Tech Service Podcast episodes:

August 17, 2020CTSP Episode 145 - Secondary Containment Design and Coating Systems
Jack Walker and Paul Atzemis discuss the many factors of secondary containment design and the construction of coating systems for secondary containment.
0:00 – Intro and the AER Podcast
https://air-equipment.com/podcast
2:38 – Secondary containment coating systems
3:15 – EPA Spill Prevention, Control, and Countermeasure (SPCC) Guidance for Regional Inspectors – Chapter 4
https://www.epa.gov/oil-spills-prevention-and-preparedness-regulations/spill-prevention-control-and-countermeasure-6
4:48 – Goal of Secondary containment systems
4:56 – Secondary containment design considerations
5:16 – Treatment of expansion joints, cold joints, cracks, pipe penetrations, and more with elastomeric coatings
6:12 – Vehicular traffic in secondary containment areas
7:40 – Slope away from primary containment
8:31 – How big does the secondary containment area have to be?
10:11 – The secondary design has to account for rainfall
11:07 – The 72-hour rule
12:40 – Coating system design for secondary containment
15:05 – Neat coating systems for secondary containment
16:41 – Aggregate-filled coating systems for secondary containment
18:08 – Aggregate-reinforced coating systems for secondary containment
20:00 – Wrap up
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23min
August 10, 2020CTSP Episode 144 - AWWA C222 - Polyurethane Coatings And Linings For Steel Water Pipe And Fittings
Jack Walker and Paul Atzemis discuss the AWWA C222 standard. This standard relates to the use of polyurethanes and polyurea for the interior and exterior of steel water pipe, valves, and fittings.
0:00 – Intro and changes
2:25 – Jack the daredevil
3:45 – AWWA C222 – Polyurethane Coatings And Linings For Steel Water Pipe And Fittings
https://www.awwa.org/Store/Product-Details/productId/69445919
4:40 – AWWA C222 for the exterior of steel pipe
5:44 – History of polyurethane use within the AWWA C222 standard
7:40 – Use of polyurethanes for the interior of water pipes
8:48 – NSF/ANSI/CAN 600 - Health Effects Evaluation And Criteria For Chemicals In Drinking Water
https://webstore.ansi.org/Standards/NSF/NSFANSI6002019
10:17 – Chemical resistance required per AWWA C222
11:31 – Repairs of the polyurethane coating per AWWA C222
12:22 – Performance requirements per AWWA C222
15:17 – Wrap up
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18min
August 03, 2020CTSP Episode 143 - Coatings Under Insulation and ISO 19277
Jack Walker and Paul Atzemis discuss coatings under insulation in the petroleum, petrochemical and natural gas industries by exploring the standard ISO 19277.
0:00 – Intro and the crutch
1:48 – The element of surprise
2:03 – Coatings Under Insulation – NACE SP 0198 “Control of Corrosion Under Thermal Insulation and Fireproofing Materials—A Systems Approach”
https://store.nace.org/sp0198-2016
2:37 – ISO 19277 – “Petroleum, Petrochemical And Natural Gas Industries - Qualification Testing And Acceptance Criteria For Protective Coating Systems Under Insulation”
https://www.iso.org/standard/64240.html
3:10 – Temperature categories of CUI 1-3
4:56 – Cryogenic classes per ISO 19277
5:40 – Immersion and salt spray testing per ISO 19277
6:55 – ISO 4628 “Paints and varnishes — Evaluation of degradation of coatings — Designation of quantity and size of defects, and of intensity of uniform changes in appearance”
https://www.iso.org/standard/64877.html
9:37 – Thermal cycle testing per ISO 19277
11:16 – Dry and wet cyclic testing per ISO 19277
12:28 – NACE SP0198 differences from ISO 19277
15:33 – Wrap up
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17min
July 27, 2020CTSP Episode 142 - ASTM E84 versus ASTM E119
Sean Younger joins Jack Walker and Paul Atzemis to discuss the differences between standards ASTM E84 and ASTM E119. The two standards are readily used in the fireproofing industry, listen as they discuss the critical factors of these two standards.
0:00 – Intro and technical difficulties
1:54 – Kidnapping the CFO
2:51 – Reintroduction to Sean Younger, Carboline Fireproofing Sales
3:21 – ASTM E84 and ASTM E119
3:56 – ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials
https://www.astm.org/Standards/E84.htm
5:00 – ASTM E119 - Standard Test Methods for Fire Tests of Building Construction and Materials
https://www.astm.org/search/fullsite-search.html?query=e119&
5:28 – Fire protection versus flame spread
6:30 – Flame spread index per ASTM E84
7:18 – Flame index categories per ASTM E84
7:51 – Compartmentalization of fire
9:03 – Smoke index per ASTM E84
10:38 – ASTM E84 does not give products hourly fire ratings
11:37 – ASTM E119 testing
12:26 – Differences between ASTM E84 and ASTM E119
13:23 – Importance of full-scale testing for fire resistance ratings per ASTM E119
14:01 – Differences between full-scale testing and small-scale screening
17:37 – UL and NFPA tests that mirror ASTM E84 and ASTM E119
18:08 – Critical temperature for ASTM E119
19:18 – Wrap up
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21min
July 20, 2020CTSP Episode 141 - Common Standards and Their Differences
Jack Walker and Paul Atzemis discuss some common standards and common misconceptions related to those standards, and how they are different from each other.
0:00 – Intro
1:40 – Standards, regulations, and policies
2:57 – FDA (Food and Drug Administration) approved linings
3:49 – USDA (United States Department of Agriculture) approved coatings
5:00 – FDA 21 CFR 175.300 – Resinous Polymers and Coatings
https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfcfr/CFRSearch.cfm?fr=175.300
6:46 – NSF/ANSI 61 – Drinking Water Systems Components
https://webstore.ansi.org/Standards/NSF/NSFANSI612017?gclid=CjwKCAjwmMX4BRAAEiwA-zM4JsQ9VlSwYXM-gTzS7uxrSMXPLD6VdO5pAaWlMpPr6xHm-4K_gpFtMRoCa_gQAvD_BwE
8:28 – Surface area to volume calculation
9:00 – Temperature constraints
9:50 – AWWA D102 - Coating Steel Water Storage Tanks
https://webstore.ansi.org/standards/awwa/awwad100d102d103steelwater?gclid=CjwKCAjwmMX4BRAAEiwA-zM4JlwdPNquDMkXLLssZnBOa_mk1a_JFsS54RRbtMB_3I2k4YhDgnJ7QxoCeB4QAvD_BwE
12:00 – AWWA C210 - Liquid Epoxy Coating Systems For The Interior & Exterior Of Steel Water Pipelines
https://webstore.ansi.org/standards/awwa/awwac21007?gclid=CjwKCAjwmMX4BRAAEiwA-zM4JmeQK2A_Kch2JDXlw_MFR-ILtZfSlvdJswhbtFcipieKbpGZilJ1UhoCZqMQAvD_BwE
12:30 – Wrap up
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14min
July 13, 2020CTSP Episode 140 - Exterior Coatings for Rail Cars
Jack Walker and Paul Atzemis are joined by Carboline Rail Salesman Joe Foster. They discuss all the factors associated with the selection of exterior coatings for rail cars, from benefits of the different coating technologies to factors that are important to shops and rail car owners.
0:00 Audience of one
1:13 The van
2:00 Introduction to Joe Foster, Carboline Rail Sales \
2:51 Selecting an exterior coating for rail cars (hopper cars, tank cars, etc.)
3:04 History of coating technologies and their use in the rail car industry
3:51 – VOC restrictions high solids epoxies
4:39 – The rail car stamp
6:15 – The rail shop perspective and advantages of high solids epoxies
8:26 – Familiarity with a coating can increase throughput
10:33 – The rail car owner and coatings
10:59 – Technology matters, things to remember when comparing the price of different coating technologies
11:58 – Longevity and cycle importance of rail car coatings
13:29 - Lining up painting schedule with maintenance schedule
14:22 – The importance of tracking your coatings and their performance
16:00 – 20-year-old rail car with high solids epoxy
17:42 – Wrap up
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20min
July 06, 2020CTSP Episode 139 - Choosing a Rail Tank Car Lining
Jack Walker and Paul Atzemis are joined by Matt McDonald, Carboline's Director of Sales for the rail industry. The trio discusses the process of selecting a lining for a rail tank car, and problems that are associated with incorrect lining selection.
0:00 – Thirteen feet
1:55 – Intro to Matt McDonald – Director of Sales - Rail
2:08 – Matt dodges the odds
4:00 – The decision-making process for rail tank car linings
5:40 – Why do we line rail tank cars?
6:14 – Protecting the asset (rail car) from corrosion
7:07 – Product or cargo purity
7:23 – Regulatory compliance with Federal Railroad Association
9:08 – The information required to make a recommendation for a rail tank car lining
10:58 – Additional special factors for tank car recommendations
11:26 – YOU SAID HOW MANY TESTS?!?!?
13:00 – Conservative verse risk-averse
13:30 – Cost of lining failure with a rail tank car
15:32 – Wrap up
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18min
June 29, 2020CTSP Episode 138 - How NSF/ANSI 600 Changes the Industry
Brian Cheshire joins Jack Walker and Paul Atzemis to discuss changes coming to the coatings industry due to NSF/ANSI 600. The trio discusses how the standard changes the water tank industry.
0:00 - Intro – Live studio audience
0:48 - Murdoch update
2:37 – Introduction to Water/Wastewater Market Manager Brian Cheshire
3:37 – All the memberships
4:16 – NSF/ANSI 61 Drinking water system components- Health effects
https://webstore.ansi.org/Standards/NSF/NSFANSI612019600
6:59 – NSF/ANSI 600 Health Effects Evaluation and Criteria for Chemicals in Drinking Water
https://webstore.ansi.org/Standards/NSF/NSFANSI6002019
7:40 – Reduction of allowable solvents in coating formulation
10:15 – Solvent-based epoxies and water tanks
10:50 – 100% solids epoxy and hybrid polyurethane coatings
11:35 – Benefits of 100% solids epoxy and hybrid polyurethane coatings
12:10 - Service life of coatings
https://store.nace.org/expected-service-life-and-cost-considerations-for-maintenance-and-new-construction-protective-coatin-2
13:00 – Development of 100% solids epoxy for beneficial application characteristics
14:30 – How the new NSF standard changes the coatings industry
16:00 – Wrap up
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18min
June 22, 2020CTSP Episode 137 - Coatings Under Insulation and Evolution of the Standard Practices
Paul Atzemis and Jack Walker discuss the evolution of coatings under insulation. They explore the early practices and what is commonly performed today.
0:00 Intro
1:07 Creative topic selection
2:05 Coatings under insulation, the beginning
3:16 Coatings under insulation compared to immersion service
3:45 The effects of heat, oxygen, and moisture on the corrosion of assets under insulation
4:00 The early adoption of inorganic zinc in the 1980s for CUI
4:40 NACE study of CUI
5:42 NACE study eliminates inorganic zinc as an option for CUI due to polarity reversal
6:58 Salt effects on zinc polarity reversal
7:47 Fireproofing and its similarity to insulation
9:25 The introduction of NACE SP0198
https://store.nace.org/sp0198-2016
11:06 Wrap up
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13min
June 15, 2020CTSP Episode 136 - Thick-film and Thin-Film Coating Systems
Jack Walker and Paul Atzemis discuss the factors in choosing a thick-film coating system versus choosing a thin-film coating system. Abrasion, flexibility, substrates, and application equipment are all discussed.
0:00 Paul’s curveball
3:15 Coating recommendation categories
3:52 Thick film coating systems and thin-film coating systems
5:12 Substrate can determine coating system
7:09 Pitted storage tanks
7:32 High-solids coatings
8:52 Abrasion conditions effects on coating system selection
9:48 Flexibility and impact resistance
11:06 Scheduling effects on coating system selection
12:02 UV effects on coating system selection
13:44 Availability of application equipment effect on coating system selection
15:24 Wrap up
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17min

FAQs about Carboline Tech Service Podcast:

How many episodes does Carboline Tech Service Podcast have?

The podcast currently has 194 episodes available.