Composites Weekly

In this episode, Dr. Henry Sodano of Trimer Technologies joins the show to discuss the company's revolutionary thermosetting resin. Trimer has developed thermosetting resin systems that can achieve cycle times under 45 seconds while delivering glass transition temperatures above 200 degrees Celsius, all without a post-cure. That combination could open new opportunities for manufacturers seeking thermal performance and faster processing.

We'll explore the chemistry behind those results, how the resins compare with conventional systems, and what happens when the technology moves from demonstration panels to larger, more complex components.

You can learn more by visiting https://trimer-tech.com.

This week, we revisit a conversation with Mike Graham, founder and president of Real Carbon, about upcycling carbon fiber prepreg scraps into finished products. They specialize in producing high-quality, custom carbon fiber tubes and UAV parts using cutting-edge technologies and advanced materials.

On this episode, we'll discuss how manufacturing leftovers can become a valuable resource, creating opportunities to reduce waste and put advanced materials to work in new applications.

A chemist with decades of composites experience, Mike brings a practical perspective on custom carbon fiber product development. This replay highlights the ingenuity behind finding new uses for composite materials—and turning scrap into opportunity.

Learn more at realcarbon.com.

This week, Benjamin Debusschère joins the show. Benjamin supports emerging technologies by driving initiatives such as the Startup Booster competition and the JEC Innovation Awards. These programs provide visibility, networking, and business opportunities for entrepreneurs and companies willing to transform the composites landscape.

With 2027 marking the Startup Booster program's 10th anniversary, our conversation looks at its evolution, the challenges facing emerging companies, and the role industry partnerships play in bringing new technologies to market.

We'll discuss what makes a startup stand out, how the program helps founders connect with potential customers and investors, and the opportunities emerging across materials, manufacturing, digital tools, and recycling. We also look ahead to the anniversary and what JEC and its partners envision for the program's next chapter. The deadline for entries is October 19th.

You can learn more by visiting https://www.jec-world.events/program/startup-booster

Returning guests Steven Floyd and Clark Patterson joined the show to discuss progress on the America Makes–funded Affordable and Agile Composite Additive Manufactured Structures (AACAMS) roadmap effort. As the project approaches completion, we explore the gaps limiting adoption, the requirements of manufacturers, and the priorities that could guide future research and investment.

Clark also shares his work with Azista USA to integrate extreme-temperature composite materials into additive manufacturing platforms. We discuss the opportunities for high-temperature polymer composites, carbon/carbon, and ceramic matrix composites—and the challenges of turning promising materials and processes into reliable production capabilities.

On this episode, we feature all of our conversations from day 2 at CAMX 2026 in Atlanta, GA. These include interviews with:

• Matthew Hartman of Loop Technology
• Gil Cooper of Plataine
• Marcy Offner of WCI
• Eimear O'Carroll of Lios
• Yves Cordeau of Avient Corporation
• Tom Sharrock of James Cropper
• Daniel Neumann of ACMA
• Paul Zwicklhuber of ENGEL

On this episode, we'll be featuring all of our conversations from day 1 at CAMX 2026 in Atlanta, GA. These include interviews with:

• John Kehoe of Boaz Partners
• Kevin Wyss of Avadain Graphene
• Joe Stanish and Donald Paquet of L&L Products
• Haley Marie Keith of First Graphene
• Geert Pierloot of Summa
• Bryan Beimel of Pulflex Technologies
• David Leach of Composite Material Solutions
• Matthew Pech and Tom Cranford of Lindau Chemicals
• Vipen Kumar of ORNL - Discussing Multiplexing Extrusion System (MExS)
• Markus Brzeski of A+ Composites
• Kelvin Fu. Co-Founder of CarbonForm Inc.

Joining the podcast this week is Francesco De Stefano, co-founder and CEO of Caracol, a company using robotics and large-format additive manufacturing to help manufacturers rethink how they build large, complex parts.

Founded in Milan in 2017, Caracol is a leading industrial 3D printer manufacturer and large-format additive manufacturing technology provider. Since 2015, their founders have pursued the idea of overcoming the limits of existing manufacturing technologies, combining technological innovation with an industrial vision to respond to their clients' production needs.

On this episode, we'll explore where this technology is delivering practical value, what's holding back broader adoption, and how more localized manufacturing could reshape composite production. You can learn more about them by visiting https://www.caracol-am.com.

On this episode, Mike Gromacki revisits the show to discuss some of the latest news at Norplex-Micarta. Now 10 months into his role as CEO there, Mike is helping shape the company's next chapter around a clear focus: "Life Critical. Mission Critical. Composites." We'll discuss what that means for their capabilities, the markets they serve, and growth opportunities and projects that help point the way forward.

We'll also look ahead to CAMX, discussing the CEO Forum, featured programming on the show floor, and the General Session. You can learn more about Norplex-Micarta at https://www.norplex-micarta.com.

On this episode, Rhona Togher, CEO and co-founder of Lios, joins the show. Lios is an Irish company developing advanced materials to tackle unwanted noise and vibration. Its flagship technology, SoundBounce, takes a different approach to acoustic insulation—combining a responsive material with a cellular structure to address difficult low-frequency noise without the weight and bulk of conventional solutions.

On this episode, we'll explore the science behind SoundBounce, its potential applications in automotive, aerospace, and construction, and Lios' work with the European Space Agency. You can learn more at https://lios-group.com/soundbounce.

On this episode, Nathan Silvernail joins the show. He is the co-founder and CEO of Plantd—a company reimagining how structural building materials are manufactured. Before launching Plantd, Nathan spent nearly a decade at SpaceX, where he helped develop advanced manufacturing systems for the Crew Dragon spacecraft. He is now applying that same engineering mindset to one of the world's oldest and most resource-intensive industries: construction.

Plantd has developed a process that transforms fast-growing perennial grass into high-performance structural panels designed to compete directly with conventional wood-based products such as OSB. Using an automated, modular, all-electric manufacturing system, the company aims to produce building materials that are stronger, more moisture-resistant, and better for the environment.

We'll talk with Nathan about the technology behind these grass-based panels and Plantd's vision for creating a new generation of sustainable composite materials.

You can learn more by visiting https://www.plantdmaterials.com.