Driving Automation

One of the most valuable upgrades you can make to a paint system is switching to a variable speed system—like the one offered by IntelliFinishing. Unlike traditional setups such as monorails or power-and-free conveyors, IntelliFinishing’s smart system allows each carrier to move independently and adjust its speed depending on where it is in the process.

As John Claman of IntelliFinishing explains, this flexibility allows carriers to speed up in non-process areas, helping eliminate gaps caused by product delays or issues in the booth. In traditional chain systems, such interruptions slow down the entire line. But with a variable speed system, those delays can be absorbed without compromising overall throughput.

The result is a smoother flow, more parts finished per hour, and greater productivity day to day. For many manufacturers, the efficiency gains can translate into hundreds of thousands of dollars in annual savings—a compelling reason to rethink legacy systems.

When planning a new finishing system—especially for powder coating—one of the most important early steps is consulting a chemical supplier. According to John Claman of IntelliFinishing, many manufacturers exploring in-house finishing may not fully understand the pretreatment requirements for their specific products, making early input from a chemical supplier especially valuable.

Chemical experts like Ed Dole from Lincoln Chemical Corporation help determine key factors such as the number of washer stages, types of cleaners and conversion coatings, and whether wastewater treatment is needed. Some suppliers also offer pilot testing to validate processes before full-scale installation.

With the pretreatment process clearly defined, IntelliFinishing can seamlessly incorporate those requirements into a custom system—delivering energy-efficient, space-saving solutions with greater flexibility than traditional monorail or power-and-free systems.

Experience the ease of our revolutionary product carrier system. Engineered to deliver excellence with minimal training, our system simplifies and streamlines the production line, from load to unload. Every step of the journey, from paint application to final quality checks, is designed to prioritize efficiency and quality.

Comprehensive Cleaning Strategies

We meticulously prepare our products with a five-stage automated wash system. This rigorous process strips away all grit, grease, and grime, leaving nothing but bare metal. Our dry-off oven eliminates residual oil and chemicals, creating an immaculate canvas for the subsequent paint booth.

Automated and Manual Painting

Dominating our first paint booth are two state-of-the-art robots provided by FANUC. Operating within the advanced paint system by Norton, they automate 95% of the painting process; a testament to our commitment to precision. A manual touch-up booth handles the rest, ensuring no detail is overlooked.

Advanced Curing and Cooling

Once painted, products move into the cure oven where temperatures rise up to 400 degrees. This 35-minute cure cycle, followed by a 10 to 15-minute cooling period, guarantees a flawless finish. We even accommodate two-coat paint requirements, thanks to our innovative gel oven.

From Production to Assembly

Following a smooth process through the production line, products are whisked away to assembly, another testament of our seamless operation. The result? Premium products that consistently exceed expectations.

GreenHat Group has found an industry partner that mirrors its own core values – easy-to-do business with, and it’s none other than IntelliFinishing. Citing efficiency, user-friendly control software, and pronounced focus on customer service, GreenHat has formed a robust working relationship that serves their business needs.

Your Perfect Ally for Powder Coating and Painting

GreenHat chose IntelliFinishing to supply their paint system, a collaborative decision brought to life after numerous test trials and process testing. The result is a fully operational production line since January. GreenHat’s team lauds IntelliFinishing’s control software for its accessibility, allowing personnel with little to no experience to complete training in a single day. Impressive turnaround times and streamlining of processes further make the software an invaluable asset for the Group.

User-Friendly, Customer-Oriented Service

Partnering with a company that walks the journey with you makes all the difference, and IntelliFinishing does exactly that. From providing individualized demonstrations to assisting in troubleshooting and conveyor management, IntelliFinishing’s hands-on approach solidifies their place as a business partner with an undeniably personal touch. Their attentiveness extends beyond sales and installation, with robust after-sale service including project orientation and ensuring maintenance teams are equipped with appropriate parts from day one.

IntelliFinishing: A Commendable Choice

If you’re a forward-thinking leader looking for a reliable, responsive, and personable professional partner, IntelliFinishing comes highly recommended by GreenHat Group. Embrace an easy, efficient, and personalized experience in your powder coating or painting process with IntelliFinishing.

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Looking for superior productivity in your painting process? The proven solution lies in the pioneering technology developed by IntelliFinishing.

Seamless Integration & Enhanced Output

Fine-tuning your operation needs the power of a state-of-the-art system. IntelliFinishing distinguishes itself as the optimal choice, swiftly adapting to various dimensions. Whether your parts are 12-feet long or 7-feet wide, the system integrates seamlessly with the industry-grade Hytrol conveyor, and it's flexible controls accommodate diverse pallet sizes.

Simple, Easy-to-Use System

Yet, the IntelliFinishing system isn't just about high-grade processes. It's user-friendly interface is integrated into everyday operations, making it an easy recommendation for any factory. Streamline your operator training with a surprisingly simple process that consistently yields high-quality products.

Quality Assurance & Versatile Maintenance

Accommodate a multitude of parts, effortlessly handle various color changes, and manage maintenance issues with a system designed to be in-sync with your paint line. Painting your parts has never been easier or more effective.

Efficient Resource Allocation

The IntelliFinishing controls, specifically the Human-Machine Interfaces (HMIs), allow operators to track product carriers throughout the system. With this feature, you can manage your workforce efficiently, ensuring optimal headcount allocation in different areas, and guaranteeing a smooth production flow.

Assured Quality

If you're seeking superior quality parts and a reliable system to expedite painting processes, IntelliFinishing is the way to go. Scale up your operations with a system that guarantees quality and cost-effective production times.

Enhance your production line today with IntelliFinishing's futuristic technology. Get outstanding results, every time. Share your experiences, and let's drive innovation together. Start the conversation below.

The IntelliFinishing system stands out for its unique design that facilitates a smoother operation in the industrial environment. Specifically, the customized system design, adapted from an original three-load setup to a versatile four-load one, caters to larger parts allowance. This has proved crucial to efficient operation at Fort Smith.

Exceptional Learning Curve & Effectiveness

The four-year deployment of IntelliFinishing systems at the Fort Smith operation has simplified the learning curve for the employees. The swift integration of the IntelliFinishing conveyor in their workflow has immensely streamlined the transition of parts from fabrication to paint, resulting in an increased output.

Streamlined Day-to-Day Operations

Another significant highlight is the daily utility ease of the Hytrol-integrated IntelliFinishing system. It significantly reduced the operational 'whip' between fabrication and paint systems, addressing ergonomic issues and improving throughput. By eliminating floor lifting of parts and unnecessary forklift movement, it's alterations like these and additional load systems that keep the production line running seamlessly.

Optimized Loading with Hytrol Conveyor

Incorporating an intelligently controlled Hytrol conveyor with the IntelliFinishing system enormously increases the loading process's efficiency. This combination is highly recommended, with proven results. Safe integration of the existing system with the new Hytrol conveyor has been achieved successfully.

Final Thoughts

Witness how IntelliFinishing systems can transform your industrial operations with superior design, advanced control systems, and increased productivity by visiting IntelliFinishing.com. The revolutionary solution uncovers a new era of industrial automation that lessens effort and increases outcomes.

Embracing simplicity and efficiency, manufacturing facilities are experiencing substantial boosts in productivity and functionality with the installation of the Hytrol Conveyor. The transformative power of this assistive technology lies not in complexity, but in its simple and user-friendly design. Syncing perfectly with existing systems, this conveyor significantly improves product transition from fabrication to paint stages, enabling workers to handle parts more conveniently and efficiently.

Key Highlights of Hytrol Conveyor

Despite its sturdy build meant for handling heavy loads, the Hytrol Conveyor stands out for its simplicity. It shares the same intelligence as its less robust counterpart, the E24 conveyor, which makes it easy to integrate and operate. The installation of this system uncloaks a world of ergonomic benefits, especially for IntelliFinishing system users where manual loading is required. By automating the delivery of parts to the point of use, the conveyor not only enhances worker comfort but also ensures a continuous and uninterrupted workflow.

A Paradigm Shift in Ergonomics and Efficiency

The Hytrol Conveyor has been proven to deliver transformative benefits. It seamlessly integrates with existing systems, promotes optimal work ergonomics, maintains power supply, and boosts efficiency, making it an asset for every modern manufacturing plant that values streamlined operations. Commercial enterprises looking to augment and optimize their assembly and production lines will find this advanced conveyor system to be a game-changing solution.

Boost your Operations with Hytrol Conveyor.

If you’re interested in revolutionizing your assembly line, enhancing your operations, and ultimately experiencing a notable increase in productivity, consider installing a Hytrol Conveyor system. Start the journey towards innovation today by exploring more about this compelling conveyor system. Plus, don’t forget to share this insight with others who might benefit from it.

Embracing cutting-edge technology has successfully triggered an impressive optimization of processes at our facilities. Thanks to the incorporation of the IntelliFusion system, we've efficiently streamlined our operational cycle from a two-shift to a one-shift process, with a commanding hold over sustainability.

IntelliFusion: A Learning Hub for Employees

For four triumphant years, we've integrated the IntelliFusion system, a tool that serves as a novel platform for training our workforce. An enduring ease extends from the system's Human-Machine Interface (HMI), simplifying the learning curve and empowering our employees as they progress in the establishment.

Unraveling Unique Aspects in Manufacturing

The novelty of the HelloFusion system lies in its intricate design—its unique approach in handling carriers around the system stands out. This distinct architecture facilitates maintenance, paving the way towards a seamless training experience. The effortless control provided by the system fast-tracks newly recruited members into becoming valuable contributors within a short span.

Conclusion

We invite you to explore the advantageous realm of IntelliFusion, a system designed to revamp and elevate operational performance. Experience the ease of training, improved efficiency, and the unique simplicity of our manufacturing process. Feel free to share your thoughts, or extend this enriching knowledge with others on your network. Remember to follow us for more enlightening updates on how latest technologies can simplify and enhance operational efficiency.

Why Manufacturers Choose IntelliFinishing

IntelliFinishing is a complete, flexible, conveyorized finishing system provider for manufacturers and custom coaters, specializing in powder coating and liquid paint. Industry leaders endorse IntelliFinishing for its ability to enhance efficiency and quality in finishing processes. Unlike traditional finishing lines, IntelliFinishing’s key differences include the ability to move carriers both forward and backward, along with smart controls technology that allows independent movement of conveyor sections. This flexibility enables customized processing for a wide range of parts while reducing floor space requirements by using a friction-driven conveyor designed to meet specific process needs.

Trusted by Industry Leaders

Companies across various industries rely on IntelliFinishing to revolutionize their finishing processes. LG MRI’s Founder and CEO, Bill Dunn, appreciates the system’s automation and consistency, while Prince Hydraulics’ Process Management Lead, Kevin Kathol, values its seamless implementation and efficiency. JR Custom Metal Products’ VP of Sales, Jorge Martinez, highlights IntelliFinishing’s flexibility, allowing work on specific areas without shutting down entire operations. Meanwhile, Hyster-Yale Group’s Value Stream Manager, Anthony Wasson, recognizes the advantage of its compact footprint compared to conventional systems, optimizing factory space, and Albers Finishing & Solutions’ President, Bret Albers, emphasizes the durability and maintenance-free performance even years after installation.

A Smart Investment

Unlike traditional systems requiring frequent shutdowns, IntelliFinishing’s modular design allows uninterrupted operations and efficient use of space. Many businesses have tripled their production capabilities while maintaining adaptability to evolving demands.

The Verdict

For manufacturers looking to upgrade, IntelliFinishing delivers superior quality, adaptability, and efficiency. With its proven track record, it’s an investment that quickly pays off, making it the go-to choice for industry leaders.

Greenheck has implemented a highly efficient HMI (Human-Machine Interface) system to streamline its production process, ensuring ease of use and accessibility for all team members without extensive training. The system is designed to optimize the paint carrier strategy, ensuring seamless movement of products through the manufacturing stages.

The process begins at the loading station, where production orders are entered and loaded onto the paint line based on a recipe system. The products then move through a five-stage auto wash system, which removes dust, grease, and grime, leaving only bare metal. Following this, the products pass through a dry-off oven, reaching temperatures of 150-175°F to eliminate any remaining oils and chemicals.

The next stage involves painting, starting with the robotic paint booth, powered by FANUC robots and a Norton paint system. Approximately 95% of the painting process is automated, with the remaining 5% completed manually for touch-ups. After quality checks, the products enter the cure oven, which reaches 375-400°F for a 35-minute cure cycle, followed by a 10-15 minute cooldown.

For products requiring a two-coat process, an interloop system allows for an additional gel oven treatment, creating a tacky texture before the second coat is applied. Once the final coating is cured, the products move to unloading and assembly, completing a highly streamlined and automated process that enhances efficiency and quality.