In an earlier episode of the Responsible Business Cookbook, I offered the concept of systems thinking. There's another tool that, like Systems Thinking, is a worthy prerequisite for any business venture. It's called Continuous Improvement. Continuous Improvement can be applied to any business, regardless of sector.
Welcome to Episode Four!
Early in my career, I had the good fortune as employee 104 to serve as an environmental engineer for the now-dissolved General Motors and Toyota joint venture, called New United Motor Manufacturing Incorporated, or NUMMI, the plant now occupied by Tesla in Fremont, California.
When I arrived, the 5.5 square-mile plant was virtually empty. General Motors had abandoned it. But just about 18 months later, NUMMI produced one car every 52 seconds with the fewest defects of any General Motors-affiliated plant in the country.
How did it happen? Toyota managed production and applied the principles of the Toyota Production System, or TPS, for which the company was renowned.
Kaizen, a Japanese word meaning "good change," is at the heart of the TPS. It reminds everyone to continuously improve every aspect of work, eliminate waste, and optimize efficiency to create an even, stress-free workflow. Kaizen gives voice to all employees, empowering individuals to find areas for Improvement and suggest practical solutions.
Kaizen follows an upward-spiraling process of Improvement, characterized by the words plan, do, check, act, and start again. One of the underpinnings of the process is "no blame," that mistakes happen, and that finding the root cause of a problem and proposing a solution is best done by a team.
Beyond the company's "four walls," it respects partners and suppliers as an extension – stakeholders - of the business and helps them improve their processes and products.
A few of the fourteen tenets researcher Jeffery Liker mentions in his book, The Toyota Way, directly pertain to Responsible Business.
For example, people who believe in a corporate purpose create a foundation for the company.
Toyota suggests managing with a long-term view, even if it means sacrificing short-term financial goals.
The company looks to create and maintain a robust and stable culture in which company purpose, values, and beliefs are widely shared and lived out over many years.
Hiring exceptional individuals who can work in and with teams to achieve superior results is vital. This way, when it comes to advancement, rather than hiring people from outside the organization, Toyota strives to grow leaders from within who thoroughly understand the work, live the philosophy, and teach it to others.
Finally, the TPS encourages development as a learning organization through relentless self-evaluation and Continuous Improvement.
If you'd like to know more about Continuous Improvement and the TPS, check the references in the podcast notes.
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Music
Walking on a Dream (Treasure Fingers Remix) - Empire of the Sun
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References
Liker, J. K. (2020). TOYOTA WAY: 14 management principles from the world’s greatest manufacturer. (2nd ed.). Mcgraw-Hill Education.