Welcome Dr Steven Kreuzer!
Before we start, we were asked to mention: “The opinions and views expressed in this episode are those of Steve Kreuzer and do not in any way reflect the opinions and values of Exponent”
BackgroundSteve and Chris went to high school together, Case Western Reserve together, ended up as roommates together in Austin and now work in similar industries.0h 1m 23sHe got introduced to biomech via a program at Duke which later lead to grad school at UT Austin.0h 2m 22sHe work at the (now former) GE appliance division (they were sold to Haier in 2016)0h 3m 49sAt UT Austin, he worked on the effects of acceleration on cells.0h 5m 6sThis included understand how proteins unfold.0h 7m 17sPhD program0h 8m 32sDifficulty of funding sources0h 8m 39sSalary of PhD0h 9m 50sLots of simulation work0h 12m 14sPharma seemed like the right path0h 12m 20sExponenetEnded up at Exponent, wanting to get a hand back into industry.0h 12m 44sLots of people who work there are interdisciplinary0h 12m 52sEnded up in Menlo Park doing mechanical engineering work for them.0h 13m 40sThis included lots of CFD and FEA (links below)0h 13m 55sStarted working on Consumer Electronics devices0h 14m 15sSteve explained the types of companies that call Exponent0h 17m 12sSize of companies that call vary, but large companies all the way down to startups.0h 18m 15sExponent deals with more specified problems rather than generics. They don't do design work, it's more working with existing, unique problems.0h 20m 13sOne example is companies dealing with recalls.0h 22m 10sConsulted on the Samsung Galaxy battery fires.0h 22m 44sThey helped identifying the problem.0h 23m 47sCould it have been caught by simulation?0h 26m 15sA big piece of prevention is reliability audits.0h 26m 25sAnother large piece is understanding if things will go wrong by doing accelerated testing, which includes temperature cycling.0h 28m 10sWorking with Lithium Ion (and other types of batteries)Steve recommends to always use Battery management units0h 30m 12sWant to protect the cell from the environment0h 30m 52s18650 packs0h 31m 51sForces on the batteries0h 33m 47sProtecting environment from the cell0h 34m 31sFailing well0h 35m 0sSimulating thermal runaway of batteries0h 36m 10sColor maps of stresses using programs like Abaqus0h 38m 43sTies into Solidworks0h 38m 57sFinite Element Analysis0h 39m 15sTesting allows you to assign material properties0h 41m 37sTest at their labs/facilities under a hood0h 43m 20s"Exponents model is that we shouldn't do anything that's standardized"0h 44m 0sDesign an experiment where you recreate the worst case scenario0h 46m 1sMatWeb0h 47m 1sReactive vs Proactive0h 51m 23sDecision to call Exponent is often based on internal reliability testing0h 52m 22sBGAs and working with boards in consumer productsFailures in thermal cycles0h 54m 32sArrhenius Equation0h 55m 12sComputational Fluid Dynamics0h 55m 23sWas listening to episode with Dave about BGAs0h 55m 53sHave looked at the reflow process0h 57m 11sViscoelasticity0h 57m 24sThermal stresses plus drop scenario0h 59m 24sSimulating drops of PCBs inside enclosures1h 1m 9sHow easily a die is getting rid of heat1h 4m 36sHuman factors aspect of devices1h 6m 3sSony laptop that was burning "laps"1h 6m 52sLithium ion batteries getting thinner1h 9m 8sWhat is the output of CFD research? Suggestions around changes to airflow or design.1h 11m 29sNot as much publishing in their industry, because of1h 13m 19sPublishing usually happens around educating the public in a field1h 13m 32sContactExponent is hiring! But with a caveat...need PhD1h 15m 54sYou can email Steve directly if you have a problem you want a consultation on.1h 17m 5sReach out to Steve on LinkedIn1h 17m 27sFollow him on Twitter if you want some sports updates.