Hangar X Studios

Hangar X Studios

By John RamsteadLeisureAviation
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Hangar X Studios episodes

  • Drones Are Already Solving Real Problems | Manoel Caelho

    In this episode of Hangar X Studios, host John Ramstead talks with Manoel Coelho, CEO and Founder of Speedbird Aero, the company pioneering autonomous logistics and drone delivery.

    From launching Brazil’s first certified drone delivery operation to partnerships in Israel, Scotland, and Singapore, Speedbird is proving how unmanned aerial systems (UAS) can transform food, medical, and cargo transport.

    Manoel shares how his team overcame regulatory and technical hurdles to deliver real-world impact — from tackling food scarcity to enabling advanced medical logistics.

    This episode explores what’s next for Part 108 drone operations, insights from BVLOS (Beyond Visual Line of Sight) missions abroad, and why collaboration with aviation authorities is key for the future of aerial mobility.

    If you’re in aerospace, logistics, or curious about autonomous flight, this is a must-listen masterclass in innovation.

    💡 Episode Highlights
    • The journey of Speedbird Aero — from concept to certification.
    • Overcoming Brazil’s toughest aviation and safety challenges.
    • BVLOS success stories — drones solving food and delivery gaps.
    • Lessons from missions in Israel, Scotland, and Singapore.
    • Balancing technology, automation, and human oversight.
    • What Part 108 means for U.S. drone operations.
    • Building a connected global drone ecosystem.

    🕒 Key Points & Timestamps

    [00:00:00] – Opening Thoughts
    Manoel Coelho on the slow but essential process of scaling drone operations and public acceptance.

    [00:01:00] – Welcome
    John introduces the episode, sponsored by XTI Aerospace, and sets the stage for BVLOS and the vertical economy.

    [00:02:20] – Meet Manoel
    CEO of Speedbird, Brazil’s first ANAC-approved drone delivery operator, and a global BVLOS pioneer.

    [00:04:21] – Launching in Brazil
    Starting with food delivery through iFood, Latin America’s largest delivery company.

    [00:06:44] – Early Challenges
    From certification to operational safety, Speedbird proved the viability of commercial drone logistics.

    [00:07:54] – Airspace Integration
    First to integrate with Brazil’s Air Force ATM system — daily NOTAMs and 10-hour drone operations.

    [00:09:15] – Solving Real Problems
    Connecting cities divided by rivers and congestion — delivering food where roads couldn’t.

    [00:10:54] – Community Impact
    Public curiosity turned to trust as drones became part of daily life.

    [00:13:44] – Automation & Remote Operations
    Shifted from local pilots to remote control centers 2,000 km away — enabling true BVLOS scalability.

    [00:19:12] – Medical Logistics
    Expanded to lab and organ transport, earning Brazil’s first UN 3373 Category B certification.

    [00:22:01] – Global Expansion
    Partnerships with Cando Drones (Israel) and Skyports (Scotland, Singapore) — learning from UTM and GPS-denied zones.

    [00:25:14] – Weather Operations
    Adapting to microclimates and integrating weather data for safe flight planning.

    [00:27:54] – Non-Cooperative Traffic
    Highlighting risks from uncoordinated aircraft and stressing global airspace accountability.

    [00:30:19] – Part 108 in the U.S.
    Why BVLOS growth lags and how Part 108 could enable nationwide scaling.

    [00:34:27] – Connected Airspace Future
    The vision for UTM, cross-border operations, and Speedbird’s global collaborations.

    👤 Guest Bio — Manoel Coelho
    CEO and Co-Founder of Speedbird Aero, the first company in Latin America certified by ANAC for drone delivery. A telemedicine innovator with 10+ years in aviation integration, Manoel has led thousands of BVLOS missions worldwide, advancing drone logistics for food, medical, and cargo delivery.

    His leadership positioned Speedbird as a global player, partnering with iFood, Skyports, and Cando Drones, and collaborating with aviation authorities globally.
    🔗 LinkedIn – Manoel Coelho

    About Speedbird Aero
    Speedbird Aero is a Brazil-based leader in autonomous logistics and drone delivery. Founded by Manoel Coelho, it became Latin America’s first ANAC-certified company for commercial BVLOS operations. Speedbird delivers food, medical supplies, and cargo across challenging terrains through partnerships in Israel, Scotland, Singapore, and the U.S.
    🌐 www.speedbird.aero

    🗣️ Notable Quotes
    “We can’t scale yet because people still need to understand — unmanned aircraft will be flying more and more.” – Manoel Coelho
    “Our goal was simple: solve the problem first, prove the economics, then scale.” – Manoel Coelho
    “It’s not just drones; it’s the future of mobility, commerce, and connection.” – John Ramstead
    “BVLOS doesn’t mean the pilot sits nearby — it means the pilot can be anywhere.” – Manoel Coelho
    “Cargo drones are here now. Let’s start paying attention before the skies get crowded.” – Manoel Coelho

    36 min
  • Inside XTI's Vertical Take Off Flight Plan | Steve Zohrabian

    In this episode of Hangar X Studios, host John Ramstead sits down with Steve Zohabian, Chief Operating Officer at XTI Aerospace, to discuss how the company is reshaping the future of flight with the TriFan 600. From DARPA’s “Frankenstein” Learjet experiment to the next generation of vertical takeoff and landing aircraft, Steve shares how XTI is leveraging proven technology, agile processes, and a visionary team to unlock what he calls the “vertical skyway.” This conversation covers the technical, regulatory, and business challenges of advanced air mobility—and why XTI’s hybrid approach is poised to change aviation forever.

    Episode Highlights
    • XTI Aerospace’s bold vision for the TriFan 600 and the “vertical skyway”
    • The “cookbook” of people, tools, and processes to accelerate innovation
    • DARPA’s Sprint program and the “Frankenstein Learjet” experiment
    • Lessons learned from ducted fan technology and rapid prototyping
    • Balancing certification, safety, and innovation in aviation
    • The multi-mission versatility of the TriFan 600: passenger, cargo, and military use cases
    • Why funding, trust, and credible execution will drive the next phase of aerospace transformation
    Key Points with Timestamps
    • [00:00:00] – Steve Zohabian introduces the concept of opening a “new skyway” for vertical and conventional takeoff.
    • [00:01:50] – John reviews Steve’s background: Piasecki Aircraft, Boeing, and ducted fan expertise.
    • [00:03:27] – The “cookbook” for scaling aerospace innovation: people, tools, and processes.
    • [00:04:36] – The DARPA “Sprint” program and how Piasecki created a demonstrator in record time.
    • [00:05:31] – Transforming a Learjet into a vertical takeoff aircraft: the “Frankenstein” design.
    • [00:06:31] – Importance of ingenuity, supply chain trust, and engineering agility.
    • [00:07:14] – Lessons from ducted fan technology and breaking new ground.
    • [00:08:14] – Comparing legacy aerospace with new innovators: leapfrogging technology.
    • [00:09:05] – The roadmap: prototype, certification, and production.
    • [00:10:03] – Balancing engineering design with FAA certification requirements.
    • [00:10:56] – Safety first: early engagement with the FAA and proven supply chains.
    • [00:12:11] – The “vertical skyway” vision and how it differs from eVTOL infrastructure limits.
    • [00:13:14] – Market differentiation: TriFan can take off conventionally, on short runways, or vertically.
    • [00:14:45] – Beyond high-net-worth users: cargo logistics, dual-use, and military applications.
    • [00:15:43] – The biggest challenge ahead: funding and building investor confidence.
    • [00:17:07] – The 90-day plan: review decisions, establish a baseline, and align with the FAA.
    • [00:19:19] – Why Steve chose XTI: the perfect moment to harness decades of innovation.
    Guest Bio: Steve Zohabian

    Steve Zohabian is the Chief Operating Officer at XTI Aerospace, where he leads efforts to bring the groundbreaking TriFan 600 vertical takeoff and landing aircraft into production. Previously, Steve served as COO of Piasecki Aircraft, where he spearheaded the transformation into a next-generation VTOL company and led DARPA’s Sprint program. With deep engineering and leadership experience at Boeing on programs like the V-22 Osprey and Chinook, Steve is recognized as one of the leading experts in ducted fan technology. His career reflects a unique blend of technical innovation and executive leadership, positioning him to drive XTI’s mission of opening the vertical skyway.

    https://www.linkedin.com/in/zohrabian

    About XTI Aerospace

    XTI Aerospace is an aviation company dedicated to transforming air travel through its development of the TriFan 600, a revolutionary vertical takeoff and landing (VTOL) aircraft. Combining the convenience of a helicopter with the speed and range of a business jet, the TriFan 600 is designed for point-to-point travel without the need for new infrastructure. XTI focuses on creating safe, efficient, and versatile aircraft that can serve multiple markets, from regional mobility and business travel to cargo and military applications. With a leadership team experienced in aerospace innovation and certification, the company is working to open what it calls a new “vertical skyway,” redefining how people and goods move across regions.

    Notable Quotes
    • “We’re opening up really the opportunity for folks to land and take off wherever they want—ultimately bringing the holy grail of flight.” – Steve Zohabian [00:00:00]
    • “People, tools, and processes—that’s the cookbook for transformation.” – Steve Zohabian [00:03:27]
    • “We chopped off the wings, put ducted fans on, and turned a Learjet into a piece of art.” – Steve Zohabian [00:05:57]
    • “Leapfrog technology, but take a credible approach when it comes to certification.” – Steve Zohabian [00:08:14]
    21 min
  • Faster, Safer Aircraft Development | Alex Williams

    Former fighter pilot and host John Ramstead sits down with Dr. Alex Williams for a fast paced masterclass on building world class engineering cultures and the future of aerospace. Alex traces his path from Pratt & Whitney’s combustor technology group to running research labs inside Apple, where he helped pioneer materials innovations such as 7000 series aluminum for iPhone and the engineered titanium surface for Apple Watch. He contrasts slow, committee driven aerospace workflows with Apple’s high velocity, quality obsessed model, then applies those lessons to three urgent vectors shaping aviation today: autonomy and control software, anti drone defenses, and American reindustrialization. Along the way, you will hear practical advice for leaders who want to move faster without sacrificing safety or quality.

    Episode Highlights
    • Pratt & Whitney to Apple. How exposure to elite aerospace programs and Apple’s materials teams shaped Alex’s approach to speed, iteration, and perfection in production.

    • Design language and materials. Why Apple committed to aluminum, what Bendgate taught the industry, and how engineered surfaces beat coatings for durability and consistency.

    • Culture beats process. The difference between waterfall style roll ups and an environment where excellence is expected and 100 percent inspection is normal.

    • The next aerospace race. Why autonomy, anti drone tech, and supply chain reinvention will decide competitiveness and even save lives.

    • Leadership playbook. How to create a failure tolerant culture, pair veteran expertise with hungry young talent, and align boards and executives around innovation.

    • Key Points with Timestamps
      • [00:00:00] Cold open. Alex on freedom to explore ideas and why that mattered early in his career

      • [00:00:49] Host intro, sponsor mention (XTI Aerospace), audience framing for innovators and investors

      • [00:01:43] Meet the guest. From PhD to Pratt & Whitney to Apple’s internal research labs

      • [00:04:07] Early path. Joining combustor technology development, customers NASA and the U.S. Air Force

      • [00:06:27] Reliability spectrum. From the TF30’s shortcomings to the PT6’s bulletproof reputation

      • [00:07:30] Learning from legends. Sitting next to F119 engineers and absorbing 50 years of know how

      • [00:10:06] Transition to Apple. Materials development to serve function and cosmetics at scale

      • [00:12:42] Why aluminum. Strength to weight, machining, anodizing, and the Bendgate lesson

      • [00:14:48] What is a design language. Consistency across materials, finishes, shapes, and colors

      • [00:18:06] Apple Watch titanium. No coatings, engineered surface chemistry for stability and wear

      • [00:20:44] Speed vs process. Apple’s expectation of excellence, rapid iteration, and 100 percent inspection

      • [00:24:22] Perfection without paralysis. How high QA bars coexist with high velocity shipping

      • [00:31:01] Three strategic vectors introduced

      • [00:31:20] Vector 1. Autonomy and world class drone control systems

      • [00:32:22] Vector 2. Anti drone technologies and lessons from Israel and Ukraine

      • [00:33:49] Vector 3. Reindustrialization, bearings to machine tools, and supply chain resilience

      • [00:39:31] Advice for leaders. Make failure acceptable in testing, remove sacred cows, pair generations

      • [00:41:15] The talent mix. Bring back veteran wisdom as mentors, empower young engineers to execute

      • [00:43:38] What is next. Darkstar Laboratories in stealth

      • [00:45:26] Real world impact. Autonomy for life saving organ delivery, why speed matters to humans

      • [00:46:57] Closing challenge. Compete through collaboration, culture change, and American capacity to build

      • Guest Bio

        Alex Williams, PhD is a technical consultant and engineering leader with deep experience in aerospace and advanced materials. He began his career at Pratt & Whitney in the combustor technology development group, delivering innovations for programs with NASA and the U.S. Air Force and learning alongside engineers behind the F119 engine for the F 22. Alex later led research labs within Apple, contributing to landmark materials work including the adoption of 7000 series aluminum for iPhone and engineered titanium surfaces for Apple Watch. Today he advises companies and investors across autonomy, anti drone systems, and industrial supply chains, and is a co-founder of Darkstar Laboratories, currently in stealth.

        https://www.linkedin.com/in/alexanderwwilliams/

         

        Notable Quotes
        • “Excellence is expected.”

        • “Failure is okay when you are testing, it is not okay when there are passengers on board.”

        • “At Apple there were no sacred cows.”

        • “Perfection was the bar, and we still moved fast.”

        • “If the United States wants to be competitive in drones, we must embrace a fail fast culture.”

        • “We do not need to reindustrialize for nationalism, we need to do it because supply chain resilience determines our future.”

        • “The right mix is veteran wisdom mentoring young engineers who are willing to try and iterate.”

        • “Autonomy is not about next day packages. It is about saving lives.”
        • 48 min
        • Manufacturing Air Revolution | James Viola

          Former Army helicopter pilot and FAA leader James “Jim” Viola, now President and CEO of the General Aviation Manufacturers Association (GAMA), joins host John Ramstead to map where aerospace manufacturing and operations are headed next. From composites and 3D printing to data-driven certification, AI, and hybrid-electric propulsion, Jim explains how innovation can move faster while staying safe. He opens up on supply chain bottlenecks, why condition-based maintenance must replace calendar-based overhauls, what it will take to make AAM and eVTOL commercially viable, and why ATC modernization is the critical path to scale. If you care about building, certifying, or flying the future of aviation, this is your playbook.

          Episode Highlights
          • How GAMA aligns manufacturers, regulators, and operators to get safe technology to market faster

          • Advanced manufacturing in practice: composites, additive, digital threads, and real-time quality data

          • AI’s role in predictive maintenance, automation, and the human-in-the-loop question

          • Certification reality checks and how to keep programs moving with measurable milestones

          • AAM and eVTOL operations: why IFR capability and procedures are essential to scale

          • ATC modernization and the Modern Skies initiative as the backbone for the next decade

          • Hybrid-electric propulsion, multi-path redundancy, and the path to safer operations

          • Practical vision for rooftops, vertiports, and using existing community infrastructure

          • Unleaded avgas transition timelines and what it means for the fleet

          • Key Points with Timestamps
            • 00:00:00 Safety by design: if cars auto brake, why can aircraft still collide

            • 00:00:28 Show open, sponsor XTI Aerospace, and guest intro

            • 00:03:35 GAMA’s mission: accelerate innovation and certification while protecting safety

            • 00:06:11 The full manufacturing ecosystem: aircraft, engines, avionics, MRO, training

            • 00:06:45 Composites and 3D printing meet the regulator’s education curve

            • 00:08:24 Industry 4.0 in aerospace manufacturing

            • 00:08:47 Real-time data and instrumentation reshape development and QA

            • 00:09:07 Predictive maintenance and AI-driven failure analysis

            • 00:10:09 On the factory floor: how teams implement new methods

            • 00:11:37 Human in the loop vs on the loop

            • 00:11:54 Certification progress requires shared plans, dashboards, and 90 to 120 day milestones

            • 00:14:00 Defining advanced manufacturing through outcomes, not buzzwords

            • 00:15:26 The case for condition-based maintenance over time-based inspections

            • 00:17:48 GAMA’s support for AAM, eVTOL, and regional air mobility

            • 00:18:10 EPIC: GAMA’s Electronic Propulsion and Innovation Committee

            • 00:20:31 Hybrid architectures and counting dual propulsion for regulatory credit

            • 00:21:14 Implications for Europe’s multi-engine rules

            • 00:22:08 Using designees to keep certification work flowing

            • 00:22:48 Automation, autonomy, and authority. Who is in charge and when

            • 00:26:16 Fly-by-wire, tablet-first cockpits, and regulatory headspace

            • 00:27:35 Why zero-zero approaches and IFR procedures matter for AAM

            • 00:27:41 Many AAM programs start VFR to enter service, but IFR should follow quickly

            • 00:28:31 Market realities, winners, and operational integration examples

            • 00:30:47 Missions AAM can serve and leveraging community infrastructure

            • 00:32:17 ATC modernization, workforce constraints, and the Modern Skies push

            • 00:34:51 Non-uniform regional equipment and training burdens

            • 00:35:51 Pilots already have more SA with ADS-B than some towers

            • 00:36:37 Procedural capacity increases are possible with current tech

            • 00:36:57 Collision avoidance should be standard. The tech exists

            • 00:37:23 From alerts to haptic guidance and certified intervention

            • 00:37:51 Back to rooftops. Design cities for vertical access again

            • 00:38:51 Three to five year outlook. Propulsion leads the change

            • 00:39:12 Unleaded avgas goals by 2030, 2031 in Alaska

            • 00:39:49 Electric flight experiences. Pipistrel and Beta’s Alia

            • 00:41:43 Hybrid for redundancy, IFR access, and safety gains

            • 00:42:24 Jim still flies, keeps current, and trains in aerobatics

            • 00:43:23 Close and next steps

            • Guest Bio

              James “Jim” Viola is President and CEO of the General Aviation Manufacturers Association, representing aircraft, engine, avionics, MRO, and training providers worldwide. He is a retired U.S. Army helicopter pilot with 27 years of service, followed by 12 years at the FAA in senior leadership roles. Before joining GAMA, he led the Helicopter Association International, now VAI. Jim remains an active pilot and advocate for safe, scalable innovation across general aviation, rotorcraft, and advanced air mobility.

               

              General Aviation Manufacturers Association (GAMA)

              The General Aviation Manufacturers Association (GAMA) is an international trade association that represents the interests of companies involved in designing, manufacturing, and maintaining general aviation aircraft, engines, avionics, and related equipment. Founded in 1970 and headquartered in Washington, D.C., GAMA works to promote safety, innovation, and growth within the general aviation industry. It also advocates for policies that support manufacturing, safety standards, environmental responsibility, and access to airspace worldwide. Through research, training, and public outreach, GAMA plays a key role in advancing the global general aviation sector.

               

              Notable Quotes
              • “For us to have aircraft that will fly into each other today is just wrong. We have the technology. We need to get it out there.” [00:00:00]

              • “Composites and 3D printing can bring aircraft to market faster and safer, but we must educate regulators on why it is equivalent or higher safety.” [00:06:45]

              • “Data collection can overwhelm if we do not align on what evidence the regulator needs and how to measure progress.” [00:09:25]

              • “Certification moves when both sides sign a plan with milestones and check in often.” [00:11:54]

              • “Condition-based maintenance should replace taking apart perfectly good aircraft because a clock says so.” [00:15:26]

              • “AAM will not scale without IFR procedures and ATC modernization. Weather cannot be the deciding factor.” [00:27:35]

              • “Hybrid propulsion can eliminate single points of failure and change the certification conversation.” [00:20:31]

              • “We need to design cities for rooftops and vertiports again. Set the vision now and engineers will build to it.” [00:37:51]

              • “ATC is running on uneven, outdated equipment. Modern Skies is not optional if we want capacity.” [00:34:51]
              •  

                44 min
              • This Propeller Is 75% Quieter | Tony Bacarella

                Propellers may not be the “sexy” part of an aircraft, but the team at Athule Aero is proving they’re the key to unlocking the future of advanced air mobility. In this episode of Hangar X Studios, host John Ramstead sits down with Tony Bacarella, CEO of Athule, to explore how their patented “Double Break” propeller technology is cutting noise by up to 75% and improving efficiency by up to 15%. From custom AI-designed blades for drones to game-changing applications in manned VTOLs, general aviation and even naval uses, Tony explains why the humble propeller is the next big catalyst for aerospace innovation.

                ️ Episode Highlights
                • How Athule’s “Double Break” design reshapes the tip of a propeller to slash noise and redistribute thrust

                • AI/ML-powered design tools that create custom propellers in days, not months

                • Why noise reduction is critical for urban air mobility adoption

                • The growing market for U.S.-made drone and propeller components

                • Opportunities in manned VTOL, hybrid-electric regional aircraft and beyond

                • ⏱️ Key Points with Timestamps
                  • [00:00:00] Welcome to Hangar X Studios & John’s introduction of the vertical economy

                  • [00:01:00] Why propellers are the overlooked “missing link” in EVTOL and drone adoption

                  • [00:02:29] Meet Tony Bacarella – Athule’s breakthrough in propeller technology

                  • [00:04:01] Why propellers are usually an afterthought & how Athule customizes them

                  • [00:04:49] The “aha moment”: validating the tech through an Air Force/AFWERX program

                  • [00:05:52] Explaining Athule’s patented “Double Break” blade and how it deloads the tip

                  • [00:08:36] AI/ML tool redistributes thrust and shapes noise profiles for each aircraft

                  • [00:10:20] Majority of Athule’s work is custom; mass-production also possible

                  • [00:11:17] Noise, FAA rules, and community acceptance for vertiports and urban corridors

                  • [00:12:45] Translating 15% efficiency into range, payload, or speed

                  • [00:13:56] Optimizing for efficiency vs. noise depending on the mission

                  • [00:14:09] Future naval applications & underwater propeller parallels

                  • [00:15:20] Moving from drones to manned advanced air mobility—Athule’s “hockey stick” market

                  • [00:16:31] Potential to supply U.S.-built props amid reliance on Chinese drone parts

                  • [00:17:04] Designing a custom propeller in days using additive manufacturing & CFD

                  • [00:19:30] High-level view of classified military projects

                  • [00:20:28] ISR missions & benefits of quieter propellers for warfighters

                  • [00:20:43] Collaboration with Delta Black Aerospace on the Raider 330

                  • [00:22:18] More collimated downwash and reduced prop-to-prop interference

                  • [00:23:42] Five-year vision: enabling urban environments & hybrid electric regional aircraft

                  • [00:24:37] Where to learn more: Athule.com

                  • Guest Bio – Tony Bacarella

                    Tony Bacarella is the CEO of Athule Aero, a company redefining propeller technology for drones, advanced air mobility, and general aviation. Working with co-founders from the Air Force Academy and Baylor University, Tony helped transform patented “Double Break” propeller technology—originally validated through an AFWERX SBIR program—into a scalable business. Under his leadership, Athule has developed AI/ML-driven design tools to deliver quieter, more efficient, custom propellers for applications ranging from ISR military platforms to urban air taxis.

                    https://www.linkedin.com/in/tony-bacarella-95969411/

                     

                    About Athule Aero

                    Athule Aero is an innovative aerospace company specializing in next-generation propeller technology for drones, advanced air mobility, and general aviation. Using its patented “Double Break” blade design and AI-driven engineering tools, Athule creates custom propellers that dramatically reduce noise and improve efficiency. With roots in Air Force–backed research, the company delivers quieter, more efficient solutions for commercial, military, and urban air mobility applications—helping unlock the full potential of next-generation aircraft.

                     

                    Notable Quotes

                    “Knocking the cabin noise down by 75% for somebody and giving them 10–15% more range is going to be really significant.” — Tony Bacarella [00:00:00]

                    “The propeller is actually one of the few places you can impact a vehicle nearly as much as we can.” — Tony Bacarella [00:04:49]

                    “We deload the tip, eliminate the vortex, and can even shape the noise profile around the airframe.” — Tony Bacarella [00:08:36]

                    “Advanced air mobility is the hockey stick for the industry in the manned space.” — Tony Bacarella [00:15:20]

                    “We can deliver a custom propeller in days, not months, using cloud-based AI and additive manufacturing.” — Tony Bacarella [00:17:28]

                    27 min
                  • America's First Unmanned Aircraft Degree Program | Dana Sande

                    In this episode of Hangar X Studios, host John Ramstead sits down with Dana Sande, President of the UND Aerospace Foundation, to explore how the University of North Dakota became a global leader in aviation and unmanned aircraft systems (UAS) education. From pioneering the first unmanned aircraft pilot degree program in the U.S. to building cutting-edge facilities like Gorman Field, the conversation dives into UND’s influence on commercial aviation, UAS innovation, and partnerships with both private industry and the military.

                    Listeners will gain insight into how UND’s Aerospace Foundation helps the university “operate at the speed of business,” supporting rapid prototyping, pilot training, and drone testing—all while keeping education affordable for future aviation leaders.

                    If you’ve ever wondered how UND shaped the future of unmanned aviation and why Grand Forks has become a hub for aerospace innovation, this episode is packed with answers.

                    Episode Highlights
                    • How UND pioneered unmanned aircraft pilot training in the U.S.

                    • The UND Aerospace Foundation’s unique role in bridging education with industry.

                    • Stories of partnerships with Cirrus, Cessna, and XTI Aerospace.

                    • Inside Gorman Field – UND’s state-of-the-art facility for UAS training and testing.

                    • Why UND grads are flying more MQ-9 Predators than anyone outside the U.S. military.

                    • The growing importance of counter-drone technology and defense innovation.

                    • Key Points with Timestamps
                      • [00:00:00] Dana Sande introduces UND’s leadership in unmanned aircraft pilot training—the first degree program of its kind in the U.S.

                      • [00:02:16] UND trains across all aviation sectors: pilot training, air traffic control, engineering, atmospheric sciences, and airport management.

                      • [00:03:35] Origins of the UND Aerospace Foundation (1985) and its mission to help UND operate at the speed of business.

                      • [00:04:34] Partnership examples: factory training for Cirrus, managing Cessna’s eLearning, FAA-mandated training courses.

                      • [00:05:47] The Foundation owns nearly half of UND’s 140-aircraft fleet, keeping training costs down for students.

                      • [00:06:29] Development of Gorman Field – a world-class facility for UAS students, replacing a farm field and porta potty.

                      • [00:07:56] UAS program growth: over 200 undergraduates, producing skilled drone pilots with high job demand.

                      • [00:08:54] UND grads flying MQ-9 Predators worldwide – more than any group outside the U.S. military.

                      • [00:09:58] New Gorman Field facility: 33 acres, 12,000 sq. ft. building, control centers for ScanEagle, VTOL launch pads.

                      • [00:12:38] Partnerships with XTI Aerospace for rapid prototyping and drone testing.

                      • [00:13:07] Expanding UAS support and collaborations with Grand Sky, General Atomics, Northrop Grumman, and the U.S. Air Force.

                      • [00:14:50] The rise of counter-drone technology, including microwave-based defenses against drone swarms.

                      • Guest Bio – Dana Sande

                        Dana Sande is the President of the UND Aerospace Foundation, a nonprofit organization created to help the University of North Dakota’s aerospace program connect with governments, industries, and international partners. With a background in aviation training, business development, and community leadership, Dana has been instrumental in expanding UND’s role as a global hub for aviation and unmanned systems education. Under his leadership, the Foundation supports flight training, UAS development, curriculum design, and partnerships that shape the future of aviation.

                         

                        https://www.linkedin.com/in/dana-sande-b16b7215/

                        About UND Aerospace Foundation

                        The UND Aerospace Foundation is a nonprofit organization created to support and expand the world-class aviation programs at the University of North Dakota. Established in 1985, the foundation helps UND operate at the speed of business by partnering with governments, airlines, and aerospace companies around the globe. From pilot and air traffic control training to curriculum development, unmanned aircraft systems, and advanced research, the foundation bridges education with industry needs. Its revenues are reinvested into UND’s aerospace program, providing cutting-edge facilities, maintaining part of the university’s training fleet, and ensuring affordable, high-quality education for future aviation leaders.



                        Notable Quotes

                        “Most people don’t know that the University of North Dakota had the first unmanned aircraft pilot degree program in the country.” – Dana Sande

                        “Our foundation was designed to help the University operate at the speed of business.” – Dana Sande

                        “We like to provide the best facilities for students—because it’s important for them to learn in an environment as nice as where they’ll ultimately work.” – Dana Sande

                        “There are more UND grads flying Predators worldwide than any group outside of the U.S. military.” – Dana Sande

                        16 min
                      • North Dakota’s 125lb Drone Flies All Day | John Ibele

                        In this episode of Hangar X Studios, host John Ramstead sits down with John Ibele, co-founder of Meadowlark Aircraft Manufacturing, to explore the future of American-made drones. With decades of experience in high-volume manufacturing at Seagate, Ibele shares how lessons from producing millions of disk drive components in Asia can be applied to building drones right here in the U.S. The conversation spans topics like design for manufacturing (DFM), the advantages of domestic production, the challenges of scaling drone manufacturing, and the ambitious vision behind Meadowlark’s flagship fixed-wing VTOL drone, the FH125 “Strix.”

                        This episode is a fascinating look at how North Dakota is emerging as a hub for aerospace innovation, and how entrepreneurs like Ibele are determined to strengthen America’s manufacturing resilience in the drone industry.

                        Episode Highlights
                        • Why much of America’s high-volume manufacturing shifted overseas—and how to bring it back.

                        • Meadowlark Aircraft Manufacturing’s origin story and bold vision.

                        • Insights into design for manufacturing (DFM) and how it drives product and process decisions.

                        • The FH125 “Strix”: a fixed-wing VTOL designed for precision agriculture, wildlife management, fire and rescue, and perimeter security.

                        • Managing massive data collection from drones with edge computing and transmission strategies.

                        • Why North Dakota is the right place to launch a drone manufacturing company.

                        • Key Points with Timestamps
                          • [00:00:00] John Ibele on U.S. manufacturing: too often high-volume production defaults overseas, but domestic advantages are being rediscovered.

                          • [00:00:58] Host John Ramstead introduces the sponsor (XTI Aerospace) and welcomes listeners to the live recording at The Hive, Grand Forks.

                          • [00:02:42] Ibele shares how his partnership with Ned Tabet and background at Seagate led to founding Meadowlark.

                          • [00:03:50] Introduction of the FH125 “Strix”—a fixed-wing VTOL drone with a 16-foot wingspan designed for all-day endurance.

                          • [00:05:23] The challenge of managing terabytes of sensor data and the role of edge computing in drone operations.

                          • [00:06:58] Why design for manufacturing (DFM) is critical for scaling drones while balancing cost, quality, and performance.

                          • [00:08:57] How lessons from Chinese large-scale manufacturing inform Meadowlark’s U.S.-based production strategy.

                          • [00:10:15] Why manufacturing shifted to Southeast Asia: labor cost advantages and “pattern following” by industry.

                          • [00:11:20] The often-overlooked role of process engineers in developing and optimizing manufacturing systems.

                          • [00:12:46] Upcoming milestones for Meadowlark: getting the FH125 Strix in the air and proving all-day flight capabilities.

                          • Guest Bio – John Ibele

                            John Ibele is the co-founder of Meadowlark Aircraft Manufacturing, a Grand Forks, North Dakota-based company building custom and scalable drones for commercial applications. With a career rooted in high-volume manufacturing at Seagate Technology, John brings deep expertise in design for manufacturing (DFM), process optimization, and global supply chain operations. His vision for Meadowlark is to revitalize domestic drone production, leveraging American innovation, skilled labor, and North Dakota’s strong UAS ecosystem.

                            https://www.linkedin.com/in/john-ibele/

                            About Meadowlark Aircraft Manufacturing

                            Meadowlark Aircraft Manufacturing is a North Dakota–based aerospace company dedicated to designing and building innovative, American-made drones. Founded by industry veterans with deep expertise in high-volume manufacturing, Meadowlark focuses on both custom solutions and scalable production to meet the growing demand for unmanned aerial systems. With flagship products like the FH125 “Strix,” a fixed-wing VTOL designed for endurance and versatility, Meadowlark aims to serve industries such as agriculture, wildlife management, perimeter security, and emergency response—all while strengthening domestic manufacturing capabilities.

                             

                            Notable Quotes
                            • “Unfortunately, a lot of our high-volume manufacturing just immediately goes overseas without another thought. We’ve undersold the advantages of producing domestically.” – John Ibele

                            • “This can be done. And to be honest, North Dakota is a great place to do that.” – John Ibele

                            • “DFM—design for manufacturing—really sits at the core of scaling production while balancing cost, quality, and performance.” – John Ibele

                            • “The FH125 ‘Strix’ will be able to stay up all day, collecting rich data sets for industries like agriculture, fire and rescue, and perimeter management.” – John Ibele

                            • “It takes more work to reactivate the muscles of domestic manufacturing, but the capability is absolutely still here.” – John Ibele
                            • 15 min
                            • The Future of Helicopters in India | Air Mshl Butola

                              India may be the world’s seventh-largest country with the largest population, but when it comes to helicopters, the numbers tell a surprising story—just 270 helicopters serve over 1.4 billion people. In this episode of Hangar X, host John Ramstead sits down with Air Marshal (Retd.) Anil Butola, President of the Rotary Wing Society of India (RWSI) and former Indian Air Force test pilot, to unpack the state of India’s helicopter and vertical lift industry.

                              From his 42-year career in the Indian Air Force to leading efforts to reform civil aviation regulations, Air Marshal Butola shares unique insights into India’s helicopter challenges, opportunities, and the emerging role of EVTOLs and advanced air mobility. This episode dives into the regulatory hurdles, infrastructure gaps, and the bold vision for India’s vertical flight future.

                              Whether you’re an aviation professional, policymaker, or simply curious about the next frontier in aerospace, this conversation delivers insider perspectives on the future of vertical lift in one of the world’s fastest-growing economies.

                              ✈️ Episode Highlights
                              • India’s surprisingly small civilian helicopter fleet compared to its size and population.

                              • The critical role of RWSI in shaping policy and industry growth.

                              • Current helicopter applications: offshore oil & gas, pilgrimage routes, charters.

                              • Challenges in law enforcement, emergency medical services, and air ambulance use.

                              • How fiscal and regulatory hurdles limit industry growth.

                              • The promise—and roadblocks—of EVTOL adoption in India.

                              • Why RWSI is pushing for a dedicated Helicopter Directorate under DGCA.

                              • Air Marshal Butola’s personal journey from fighter pilot and test pilot to industry advocate.

                              • ⏱️ Key Points with Timestamps
                                • [00:00:03] India’s helicopter gap: only 270 helicopters for the world’s largest population.

                                • [00:01:55] Transitioning from 42 years in uniform to civilian life.

                                • [00:02:56] Joining the Rotary Wing Society of India and becoming its President.

                                • [00:04:03] RWSI’s role in policy influence and working with regulators.

                                • [00:05:03] The slow growth of India’s helicopter industry since the 1950s.

                                • [00:06:01] Comparing India to Brazil and the U.S.—huge gaps in helicopter numbers.

                                • [00:06:55] Current helicopter roles: offshore oil & gas, pilgrimage flights, charters.

                                • [00:07:55] Untapped roles: law enforcement, air ambulance, emergency response.

                                • [00:08:23] Regulatory and fiscal hurdles: high duties and costly airport fees.

                                • [00:09:40] Needed reforms and investment to expand the fleet.

                                • [00:10:28] EVTOLs and advanced air mobility—opportunities and infrastructure challenges.

                                • [00:13:37] Managing future air traffic: deconfliction, command, and control issues.

                                • [00:14:27] Limitations in civil operations: only VFR, no IFR in India.

                                • [00:15:21] The big hope: establishment of a Helicopter Directorate within DGCA.

                                • Guest Bio

                                  Air Marshal (Retd.) Anil Butola served over 42 years in the Indian Air Force, including roles as a fighter pilot, instructor, and test pilot. Rising to the rank of Air Marshal (equivalent to a U.S. Lieutenant General), he has been at the forefront of India’s aviation leadership. After retiring in 2020, he became the President of the Rotary Wing Society of India (RWSI), a nonprofit established in 1998 to represent and advance the helicopter industry in India. Under his leadership, RWSI advocates for regulatory reforms, industry growth, and the integration of new technologies such as EVTOLs and advanced air mobility.

                                  https://www.linkedin.com/in/as-butola-31b96ab/?originalSubdomain=in

                                  About Rotary Wing Society of India (RWSI)

                                  The Rotary Wing Society of India (RWSI), established in 1998, is a nonprofit professional body dedicated to the growth and advancement of the helicopter industry in India. It serves as a vital link between operators, regulators, manufacturers, and aviation professionals, working to address industry challenges, influence policy, and promote safe and efficient helicopter operations. With members ranging from pilots and engineers to industry leaders, RWSI plays a key role in driving innovation, supporting training initiatives, and advocating for greater use of helicopters in sectors such as offshore operations, emergency medical services, law enforcement, and disaster relief.

                                  Notable Quotes
                                  • “If you take the strength of helicopters to the population, it’s actually insignificant—just about 270 as of today.” — Air Marshal Butola

                                  • “The transition [out of uniform] is not that easy, and I’m sure it’s the same for all veterans who shed the uniform and come out.” — Air Marshal Butola

                                  • “We are the nodal point for the helicopter industry as far as the Ministry of Civil Aviation is concerned.” — Air Marshal Butola

                                  • “Law enforcement and air ambulance are roles where helicopters can make a huge impact, but they’ve been non-starters due to policy hurdles.” — Air Marshal Butola

                                  • “If the Helicopter Directorate comes through, that will be the beginning of real change for India’s helicopter industry.” — Air Marshal Butola
                                  • 17 min
                                  • The Hard Truth About Patents No One Tells | Tom Kading

                                     In this episode of Hangar X Studios, host John Ramstead sits down with Tom Kading, entrepreneur, engineer, and founder of Fargo Patent Law, to discuss how aerospace innovators can protect and leverage their intellectual property. From patents and trade secrets to brand strategy and investor readiness, Tom shares practical advice for startups and established companies navigating the rapidly growing UAS and aerospace markets. Whether you’re building drones, VTOLs, or next-gen software, this conversation will help you rethink IP not just as paperwork, but as a core business asset.

                                    Episode Highlights
                                    • Why intellectual property is more than just patents

                                    • The difference between utility and design patents

                                    • Trade secrets vs. patents: when to choose each

                                    • Common mistakes aerospace companies make with IP strategy

                                    • How a strong IP portfolio builds business value and attracts investors

                                    • Practical advice for protecting software, hardware, and processes

                                    • Key Points with Timestamps
                                      • [00:00:00] – Introduction & mission: Supporting innovative businesses in their growth.

                                      • [00:00:48] – John introduces platinum sponsor XTI Aerospace and today’s live recording from The Hive in Grand Forks.

                                      • [00:01:35] – Tom shares his entrepreneurial background and why he founded Fargo Patent Law with a focus on aerospace.

                                      • [00:02:34] – Common IP mistakes: treating patents as “just a piece of paper” instead of part of a strategy.

                                      • [00:04:29] – Utility vs. design patents explained, including length of protection and scope.

                                      • [00:05:46] – Trade secrets: when keeping something secret might be smarter than filing a patent.

                                      • [00:06:32] – Using IP as a strategic asset: capital raising, acquisitions, and market positioning.

                                      • [00:07:30] – What makes a strong IP portfolio (patents, trade secrets, contract maps, open source).

                                      • [00:08:09] – What’s patentable in aerospace? Hardware, processes, and the challenges of software.

                                      • [00:09:06] – Tom shares how to connect with Fargo Patent Law for guidance.

                                      • Guest Bio: Tom Kading

                                        Tom Kading is an entrepreneur, engineer, and patent attorney with a passion for helping innovative businesses protect and leverage their intellectual property. As founder of Fargo Patent Law, Tom advises startups and established aerospace companies on strategies that go beyond paperwork—building real business value through patents, trade secrets, contracts, and branding. With offices in Grand Forks, Fargo, and Colorado Springs, Tom and his team are deeply engaged in the rapidly evolving aerospace and UAS ecosystem.


                                        https://www.linkedin.com/in/thomas-kading-1870b727/

                                        About Fargo Patent Law

                                        Fargo Patent Law is a boutique intellectual property law firm dedicated to helping innovators protect and maximize the value of their ideas. Founded by entrepreneur and patent attorney Tom Kading, the firm combines legal expertise with real-world business insight to craft IP strategies that fuel growth. With offices in Grand Forks, Fargo, and Colorado Springs, Fargo Patent Law serves startups and established companies nationwide—particularly in the fast-growing aerospace and UAS industries—by providing guidance on patents, trademarks, trade secrets, and contracts.

                                        Notable Quotes
                                        • “Patents and trademarks are just pieces of paper—until you do something with them.” – Tom Kading

                                        • “It’s not about suing your competitor. It’s about putting friction in the marketplace so others think twice before competing with you.” – Tom Kading

                                        • “A strong IP portfolio isn’t just patents—it’s patents, trade secrets, contracts, and even strategic openness.” – Tom Kading

                                        • “99% of patents aren’t litigated. The value comes from how they position you in the market.” – Tom Kading
                                        • 10 min
                                        • Aviation Needs More Women | Cynthia Glenn

                                          In this inspiring episode of Hangar X Studios, host John Ramstead sits down with aviation advocate Cynthia Glenn live at VertiCon. Together, they tackle one of the industry’s most pressing challenges: how to bring more women into aviation. Cynthia shares her personal journey into flying, the hurdles she faced, and the mentors who encouraged her to pursue her dream. She also highlights the power of community, mentorship, and personal invitation in breaking down barriers and inspiring the next generation of women pilots.

                                          Listeners will discover how organizations like the 99s and Women in Aviation International are shaping opportunities for women, why relational outreach matters, and how individual action can make a massive difference in creating diversity and inclusion in the cockpit.

                                          Episode Highlights
                                          • Cynthia’s first encounter with aviation and how COVID gave her the opportunity to pursue her passion.

                                          • The importance of mentorship and why women often excel as pilots.

                                          • How the 99s and Women in Aviation International empower women in aviation.

                                          • Cynthia’s new aviation cooperative and how it opens opportunities for aspiring pilots.

                                          • Practical steps listeners can take to inspire young people, especially women, to fly.

                                          • Key Points with Timestamps
                                            • [00:00:38] John introduces Hangar X Studios and frames the importance of innovation and diversity in aviation.

                                            • [00:01:49] The need for more women in aviation and John’s Young Eagles volunteer work.

                                            • [00:03:09] Cynthia shares her first aviation experience at age 17 and how societal limitations made her pause her dream.

                                            • [00:03:57] How COVID opened the door for Cynthia to study aviation seriously.

                                            • [00:05:09] The legacy of the 99s, founded by Amelia Earhart, and its continued mission of advocacy.

                                            • [00:05:53] Cynthia’s experience at the Women in Aviation International conference with 4,500 inspiring women.

                                            • [00:06:40] The reality of pilot demographics: less than 1% of the population and only ~20% women.

                                            • [00:07:36] Mentoring the next generation: Cynthia is personally guiding five women, including Paige from Hangar X Studios.

                                            • [00:09:38] Owning a Cessna 182 and the importance of relational outreach to invite others into aviation.

                                            • [00:10:28] The concept of an aviation cooperative to share resources and opportunities.

                                            • [00:11:06] How listeners can contact Cynthia for mentorship, guidance, and collaboration.

                                            • Guest Bio: Cynthia Glenn

                                              Cynthia Glenn is a passionate aviator, mentor, and advocate for women in aviation. After reigniting her dream of flying during the COVID era, she pursued drone certification, ground instructor credentials, and eventually her pilot’s license. Today, she owns and flies a Cessna 182 and is building innovative pathways for others to access aviation through her cooperative model. Cynthia is actively involved in organizations like the 99s and Women in Aviation International, writes for In Flight USA, and mentors aspiring female pilots.

                                              https://www.linkedin.com/in/cynthia-glenn-202888118/ 

                                              About Women in Aviation International (WAI):

                                              Women in Aviation International (WAI) is a nonprofit organization dedicated to encouraging and advancing women in all areas of aviation and aerospace. Founded in 1990, WAI provides resources, scholarships, mentorship, and networking opportunities to help women pursue and grow careers as pilots, engineers, technicians, air traffic controllers, astronauts, and industry leaders. With thousands of members worldwide, WAI hosts an annual conference that brings together professionals, students, and enthusiasts to celebrate achievements, share knowledge, and inspire the next generation of aviation pioneers.

                                              Notable Quotes
                                              • “Women are natural pilots… we don’t chase needles the way many men or engineers do.” – Cynthia Glenn

                                              • “I do nothing in half measures. If I’m in, I’m all in.” – Cynthia Glenn

                                              • “It only takes one person to say, ‘Come with me’ to change someone’s life in aviation.” – Cynthia Glenn

                                              • “Aviation is a tight-knit, elite community—and the key to bringing more women in is relationships.” – Cynthia Glenn
                                              • 13 min

                                              About Hangar X Studios

                                              From the publisher's feed

                                              Hangar X Studios is all about innovation in the aerospace industry. The show is a joint venture between Innovation4Alpha and XTI Aerospace. Episodes will feature pilots, aviation leaders, business…