Ali Tamijani, a professor in the Department of Aerospace Engineering at Embry-Riddle Aeronautical University, has an extensive background in composites, tool pathing, and the development of functional 3D printed parts, primarily for the aerospace industry. He developed Novineer, a tool designed to simplify the editing and adaptation of complex files for additive manufacturing components. This tool allows parts to be optimized by significantly reducing the number of surfaces and volumes and tailoring them according to where strength and other specific properties are needed. Additionally, it ensures that parts are optimized in conjunction with the toolpaths. Novineer is a distinct product in the field of advanced additive components, and we discuss its development and applications with Ali.

Shannon VanDeren is a consultant in the 3D printing industry, focusing on implementation and integration for her company, Layered Manufacturing and Consulting. For nearly ten years, she has been involved with the Additive Manufacturing Users Group (AMUG), culminating in her role as the organization's President. Her extensive career includes positions at 3D Systems, Materialise, and other renowned firms in the additive sector. In this episode of the 3DPOD, Shannon shares her insights into the additive industry based on her experiences in the 3D printing field ahead of the upcoming AMUG event in Chicago, March 10-14, 2024.

Clare DiFazio's journey into the 3D printing industry was serendipitous, yet her involvement at critical moments has significantly influenced the sector. Her position as Head of Marketing & Product Strategy at E3D offers a distinctive insight, as the company stands as the sole major supplier of aftermarket 3D printer components and the primary producer of nozzles for numerous material extrusion OEMs. DiFazio joined E3D during its nascent stages, contributing through periods of remarkable growth and challenging times, including tragic events. Alongside sharing her personal narrative, she provides valuable advice on scaling a hardware business and fostering unity during difficult periods.

Jeremy Pullin, an additive manufacturing (AM) veteran with decades of experience, is currently at the leading medical firm, Sartorius Group. He has been instrumental in setting up engineering centers and has significantly contributed to the development of metal 3D printing over the years. In an open-hearted conversation, he shares insights into the application of 3D printing in both industrial and medical sectors. We delve into topics such as materials, processes, software, files, and the various challenges that come with implementing additive technologies. Pullin's learned and very direct approach is particularly refreshing; he candidly discusses the hurdles faced in the adoption of AM, offering a comprehensive and honest perspective on the state of the field.

John Kawola was one of the initial employees at Zcorp, a pioneering 3D printing company known for manufacturing color parts that was eventually acquired by 3D Systems. Subsequently, Kawola rejoined the 3D printing sector to lead Ultimaker's invasion into the US market. Not stopping there, he later assumed leadership at BMF, a company specializing in the production of micro-sized parts using digital light processing technology. BMF is carving out a niche for itself while also commercializing applications that utilize its innovative technology—a strategy that, in our opinion, should be more widely adopted.

Stefan Ritt, a expert in 3D printing veteran, has contributed significantly to numerous additive manufacturing committees and standardization initiatives. For twenty years, he was a pivotal figure at SLM Solutions, joining the company during the nascent stages of its metal 3D printing venture. His tenure spanned the major phase of internationalization and expansion. Consequently, on this episode of the 3DPOD, we had the privilege of hearing Stefan's tales from the formative years, as well as his insights on the current state of the industry.

Chris Prue, who initially honed his skills in the Quality department at GE, later transitioned to GE Aviation, where he ascended to the role of Additive and Process Manager. His career journey then led him to AddUp, followed by a move to UPM Additive. UPM distinguishes itself in the powder bed fusion sector through a novel approach. Instead of focusing on selling metal powder, the company has carved out a specialization in the creation, resurfacing, and customization of build plates for metal 3D printing. In this episode of the 3DPOD, we dive into the nuances of build plate optimization and the intricacies of the metal 3D printing industry.

Greg Morris, CTO of advanced manufacturing provider Zeda Technologies, is a true industry leader in 3D printing. Decades back, he made his initial family metals firm, Morris Technologies, into an early adopter of metal 3D printing in the U.S., thus helping America industrialize metal additive though his work with GE. Morris Technologies was ultimately acquired by GE. Now, with Zeda, he is sure to make an impact as well. In this episode of the 3DPOD, Morris is humble as he discusses the unsung engineers that really performed the trailblazing work. There are a number of lessons in this show about how to build an innovative organization and how to survive.

Sherri Monroe is the Executive Director of the Additive Manufacturer Green Trade Association (AMGTA). There's a growing curiosity about the environmental aspects of 3D printing. Is it truly "green"? Understanding how to measure sustainability and promote it is crucial in this context. When one process proves superior in certain aspects compared to others, what steps should be taken? This leads to a broader question: how can companies be encouraged to adopt greener practices? Moreover, does 3D printing have the potential to drive more companies towards eco-friendly operations? We discuss these topics and more in this episode of the 3DPOD.

Hans-Alfred Breuninger, with a background as a strategy consultant, has specialized in 3D printing after many years in his initial field. He has collaborated with leading original equipment manufacturers (OEMs) such as Stratasys, and engaged in projects for industrial clients and prospective 3D printing users. In this episode of the 3DPOD, we delve into strategies for encouraging companies to adopt 3D printing, explore the challenges involved, and discuss the expected evolution of the market. Hans-Alfred expresses concern over the German industrial base, highlighting apprehensions about Chinese companies potentially outpacing German ones in the 3D printing sector. We are particularly impressed with Bambu Lab, anticipating its potential to outperform many competitors. The three of us also share our insights on strategies to effectively compete with Bambu. While this episode starts off slowly, it blossoms into a compelling discussion as it progresses.