WELD

Homegrown 4X4 Van Conversions with The Swim Shop


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In this episode, host Beau Wigington visits Justin and Seth Williams of SwimShop 4x4 to unpack how they convert GM G-Series vans into capable four-wheel-drive rigs, and the MIG welding habits that keep those projects rolling.

Key Topics Covered

  • Why van conversions? The rock-n-roll roots, “rolling living room” ethos, and first builds that sparked a business.

  • Unibody reality check: why G-Series vans aren’t body-on-frame, and what that changes in your fab plan.

  • The jig story: cutting a donor van’s underbody, flipping it, and welding it to a table to build 126+ kits consistently.

  • Bolt-on vs weld-on: using existing van holes, minimizing welds to two key pieces, and where welding is still essential.

  • MIG setup in the shop: clean metal, penetration, heat/wire adjustments, and why “don’t zoom in” can still be structurally sound.

  • Parts sourcing workflow: diffs, transfer cases, running gear—how junkyards and Marketplace make the puzzle come together.

  • Square-body compatibility: designing around ¾-ton Suburban geometry so catalog parts actually fit.

  • Learning by doing: confidence, mistakes, and reading the puddle—why pinstripers make quick MIG learners.

  • Community + momentum: YouTube documentation, events, and how niche builds find their people.

  • Working with family: keeping shared interests, sharing space, and growing a shop together.

Memorable Quotes

  • “It’s a rolling living room… you can do wild paint, shag carpet—I had to have a van.”

  • “We thought they had frames… then we realized it’s a unibody. Whole different animal.”

  • “We cut the van’s underbody out, flipped it, welded it to a table—that’s our jig.”

  • “Everything’s bolt-in using factory holes—only two pieces need welding.”

  • “With MIG: clean metal, good penetration. When it clicked, it clicked.”

  • “Just because it’s not pretty doesn’t mean it won’t hold—don’t zoom in.”

  • “Anything that bolts onto a square-body truck fits our kit.”


Save 20% On Related American Welding Program Courses

Use code WELD20 at checkout for eligible courses - https://foxly.link/9T3dtc


Connect with The Swim Shop 4x4

  • Instagram - @theswimshop4x4 https://www.instagram.com/theswimshop4x4/ 

  • YouTube - https://www.youtube.com/@theswimshop4x4 

  • Website - https://www.theswimshop4x4.com/   

Connect With Beau Wigington

- Instagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding

- LinkedIn: https://www.linkedin.com/in/beauwigington

- E-mail: [email protected]

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