WELD

Homegrown 4X4 Van Conversions with The Swim Shop


Listen Later

In this episode, host Beau Wigington visits Justin and Seth Williams of SwimShop 4x4 to unpack how they convert GM G-Series vans into capable four-wheel-drive rigs, and the MIG welding habits that keep those projects rolling.

Key Topics Covered

  • Why van conversions? The rock-n-roll roots, “rolling living room” ethos, and first builds that sparked a business.

  • Unibody reality check: why G-Series vans aren’t body-on-frame, and what that changes in your fab plan.

  • The jig story: cutting a donor van’s underbody, flipping it, and welding it to a table to build 126+ kits consistently.

  • Bolt-on vs weld-on: using existing van holes, minimizing welds to two key pieces, and where welding is still essential.

  • MIG setup in the shop: clean metal, penetration, heat/wire adjustments, and why “don’t zoom in” can still be structurally sound.

  • Parts sourcing workflow: diffs, transfer cases, running gear—how junkyards and Marketplace make the puzzle come together.

  • Square-body compatibility: designing around ¾-ton Suburban geometry so catalog parts actually fit.

  • Learning by doing: confidence, mistakes, and reading the puddle—why pinstripers make quick MIG learners.

  • Community + momentum: YouTube documentation, events, and how niche builds find their people.

  • Working with family: keeping shared interests, sharing space, and growing a shop together.

Memorable Quotes

  • “It’s a rolling living room… you can do wild paint, shag carpet—I had to have a van.”

  • “We thought they had frames… then we realized it’s a unibody. Whole different animal.”

  • “We cut the van’s underbody out, flipped it, welded it to a table—that’s our jig.”

  • “Everything’s bolt-in using factory holes—only two pieces need welding.”

  • “With MIG: clean metal, good penetration. When it clicked, it clicked.”

  • “Just because it’s not pretty doesn’t mean it won’t hold—don’t zoom in.”

  • “Anything that bolts onto a square-body truck fits our kit.”


Save 20% On Related American Welding Program Courses

Use code WELD20 at checkout for eligible courses - https://foxly.link/9T3dtc


Connect with The Swim Shop 4x4

  • Instagram - @theswimshop4x4 https://www.instagram.com/theswimshop4x4/ 

  • YouTube - https://www.youtube.com/@theswimshop4x4 

  • Website - https://www.theswimshop4x4.com/   

Connect With Beau Wigington

- Instagram: @beaudiditwelding https://www.instagram.com/beaudiditwelding

- LinkedIn: https://www.linkedin.com/in/beauwigington

- E-mail: [email protected]

...more
View all episodesView all episodes
Download on the App Store

WELDBy Weld.com

  • 4.5
  • 4.5
  • 4.5
  • 4.5
  • 4.5

4.5

22 ratings


More shows like WELD

View all
The Joe Rogan Experience by Joe Rogan

The Joe Rogan Experience

229,277 Listeners

Jocko Podcast by Jocko DEFCOR Network

Jocko Podcast

30,805 Listeners

Welding Tips and Tricks Podcast by Jody Collier, Jonathan Lewis, and Roy Crumrine

Welding Tips and Tricks Podcast

483 Listeners

Arc Junkies by Jason Becker

Arc Junkies

286 Listeners

You Betcha Radio by You Betcha

You Betcha Radio

1,200 Listeners

The Diesel Podcast by The Diesel Podcast

The Diesel Podcast

443 Listeners

Farm4Profit Podcast by David Whitaker, Corey Hillebo, Tanner Winterhof

Farm4Profit Podcast

385 Listeners

Ducks Unlimited Podcast by Ducks Unlimited Inc.

Ducks Unlimited Podcast

603 Listeners

The Shawn Ryan Show by Shawn Ryan

The Shawn Ryan Show

45,658 Listeners

The Tradesman Experience by The Tradesman Experience

The Tradesman Experience

84 Listeners

The Colion Noir Podcast by Colion Noir

The Colion Noir Podcast

1,185 Listeners

Barn Talk by Tork and Sawyer Whisler

Barn Talk

1,636 Listeners

Welding Business Owner Podcast by Kevin Johnson

Welding Business Owner Podcast

89 Listeners

The Fabricator Podcast by Fabricators and Manufacturers Association

The Fabricator Podcast

25 Listeners

The CWB Association Welding Podcast by Max Ceron

The CWB Association Welding Podcast

7 Listeners